GM Service Manual Online
For 1990-2009 cars only

Fuel System Overview

The fuel system is controlled by the control module located in the engine compartment. The control module is the control center of the system.

The basic function of the fuel system is to control the fuel delivery to the engine under all of the operating conditions. The following two types of fuel injection systems deliver the fuel to the engine:

    • The Central Sequential Port Fuel Injection (Central SFI)
    • The Sequential Multiport Port Fuel Injection (SFI)

The main control sensor is the (Heated) Oxygen Sensor (HO2S). The (H)O2S is located in the exhaust manifold. The (H)O2S tells the control module the amount of oxygen in the exhaust gas. The control module changes the air to fuel ratio to the engine by controlling the fuel injector. Efficient catalytic converter operation requires a 14.7:1 air to fuel ratio. Because the constant measuring and adjusting of the air to fuel ratio, the fuel injection system is called a Closed Loop system.

Several other important engine operation parameters include the following items:

    • The engine speed
    • The manifold pressure
    • The engine coolant temperature
    • The throttle position

These parameters determine the mode of engine operation.

The following are the 3 separate classifications of fuel systems:

    • The Central Sequential Fuel Injection (Central SFI)
    • The Sequential Multiport Fuel Injection (MFI)
    • The fuel supply system

Fuel System Application Table

The following is a list of the 2 types of fuel systems with the various applications :

    • The Central Sequential Multiport fuel injection (Central SFI) for the 4.3L S/T (VIN W)
    • The Multiport Fuel Injection (MFI) for the 2.2L S/T (VIN 4)

Modes of Operation

The control module monitors the voltages from several sensors in order to determine how much fuel to give the engine. The fuel is delivered under one of several conditions called modes. The control module controls all of the modes.

Starting Mode

When the key is first turned ON, the control module turns on the fuel pump relay for 2 seconds, and the fuel pump builds up pressure to the throttle body. The control module checks the Engine Coolant Temperature (ECT) sensor, the Intake Air Temperature (IAT) sensor, the Throttle Position (TP) sensor, the Manifold Absolute Pressure (MAP) sensor, and the ignition signal. The control module determines the proper air to fuel ratio for starting. This ranges from 1.5:1 at -36°C (-33°F) to 14.6:1, at 94°C (201°F) running temperature.

Clear Flood Mode

If the engine floods, clear the engine by depressing the accelerator pedal down to the floor. The control module then pulses the injector at a 16.5:1 air to fuel ratio. The control module holds this injector rate as long as the throttle stays wide open and the engine is below 600 RPM. If the throttle position becomes less than 65 percent, the control module returns to the starting mode.

Run Mode

The run mode is the mode under which the engine operates most of the time. In this mode, the engine operates in either Open Loop or Closed Loop.

Open Loop

When the engine is first started and it is above 400 RPM, the system goes into the Open Loop operation. In the Open Loop, the control module ignores the signal from the HO2S, and the control module calculates the air to fuel ratio based on the inputs from the Engine Coolant Temperature (ECT) sensor and the Manifold Absolute Pressure (MAP) sensor.

The system stays in an Open Loop until the following conditions are met:

  1. The HO2S has varying voltage output, showing that it is hot enough to operate properly. This depends on engine temperature.
  2. The Engine Coolant Temperature (ECT) sensor is above a specified temperature.
  3. A specific amount of time has elapsed after starting the engine.

A normal functioning system may go into an Open Loop at idle if the Heated Oxygen Sensor (HO2S) temperature drops below the minimum requirement to produce the voltage fluctuation.

Closed Loop

The specific values for the above conditions vary with different engines. The Electronically Erasable Programmable Read Only Memory (EEPROM) stores the values. When these conditions are met, the systems goes into a Closed Loop operation. In a Closed Loop, the control module calculates the air to fuel ratio (injector on-time) based on the signal from the HO2S. This allows the air to fuel ratio to stay very close to 14.6:1.

Acceleration Mode

When the control module senses rapid changes in the throttle position and the manifold pressure, the system enters the acceleration mode. The system provides the extra fuel needed for smooth acceleration.

Deceleration Mode

When deceleration occurs, the fuel remaining in the intake manifold can cause excessive emissions and backfiring. When the control module observes a fast reduction in the throttle opening and a sharp decrease in the manifold pressure, the control module causes the system to enter the deceleration mode by reducing the amount of fuel delivered to the engine. When deceleration is very fast, the control module cuts OFF the fuel completely for short lengths of time.

Highway Fuel Mode (Semi-Closed Loop)

This mode comes into operation at highway speeds. The purpose of the mode is to improve the fuel economy. For the control module to operate in this mode, the control module first must sense the correct engine coolant temperature, ignition control, canister purge activity, and constant engine speed. During the semi-Closed-Loop operation, there will exist the following items will exist:

    • Very little long term fuel trim (formerly known as Block Learn)
    • Short term fuel trim (formerly known as an Integrator)
    • The heated oxygen sensor values reading below 100 millivolts

Decel En-Leanment

Upon deceleration, the control module senses a high MAP vacuum (low voltage or kPa) to command a leaner air/fuel mixture in order to reduce emissions.

Note that the control module can trigger this condition (decel en-leanment) while the vehicle is not moving.

Decel En-Leanment Operation

The PCM can misdiagnose the Decel-En-leanment mode of operation as a lean condition. The control module runs the system lean on decel, or if the MAP sensor senses a low voltage (high engine vacuum), with the vehicle standing still, the control module leans out the fuel delivery.

If the technician notes, while testing a control module system (with a scan tool) with the transmission in P, that the HO2S reading is low (usually below 100 mV), the long term and short term fuel trims are both around 128 counts, lower the engine speed to 1000 RPM.

If the oxygen sensor and the long term fuel trim numbers respond normally at this RPM, this may indicate that the system was fooled into the decel en-leanment mode of operation. If the heated oxygen sensor and the long term fuel trim numbers do not respond at the lower RPM readings, other problems exist with the vehicle.

Battery Voltage Correction Mode

When the battery voltage is low, the control module can compensate for a weak spark delivered to the distributor by increasing the following items:

    • The injector ON time
    • The idle RPM
    • The ignition dwell time

Fuel Cutoff Mode

No fuel is delivered by the injector when the ignition is OFF. This prevents dieseling. Also, the fuel is not delivered if no reference pulses are seen from the Ignition system, which means the engine is not running. The fuel cutoff also occurs during high engine RPM. In order to protect the internal engine components from damage, the control module disables the fuel when the vehicle speed reaches a specified speed.

Important: The engine is at the Operating Temperature 92°C to 104°C (196°F to 222°F)

Controlled Idle Speed

Engine

Transmission

Gear (Drive/Neutral)

Idle Speed (RPM)

IAC Counts*

Open/Closed Loop**

4.3L Truck (Under 8500 GVW)

Auto

Manual

Drive

Neutral

590±25

550±25

50-30

50-30

CL

2.2L Truck

Auto

--

--

5-50

CL

2.2L Truck

Manual

--

--

5-50

CL

*On Manual transmission vehicles the scan tool displays the RDL in neutral.

*Add 2 counts for the engines with less than 500 miles. Add 2 counts for every 1000 ft. above sea level (4.3L and V8).

**Let the engine idle until proper fuel control status (Open/Closed Loop) is reached.

Fuel System Fuel Supply System

Central SFI Fuel System with Fuel Pressure Gauge


Object Number: 13109  Size: SF
(1)Fuel Inlet
(2)Bleed Hose
(3)J 34730-1A Fuel Pressure Gage Assembly
(4)Fuel Pressure Connection
(5)In-Line Fuel Filter
(6)Fuel Line Pressure Side
(7)Fuel Pump Feed Hose
(8)In-Tank Fuel Pump
(9)Fuel Pump Strainer
(10)Return Line
(11)Flexible Hose
(12)Fuel Return Line

The fuel supply system consists of the following components:

    • The fuel pump
    • The fuel tank
    • The accelerator control components
    • The fuel lines
    • The fuel filter

Fuel Pump Operation

The fuel supply system has an electric fuel pump located in the fuel tank on the gage sending unit. The electric pump pumps fuel to the fuel injection unit through an in-line fuel filter and fuel supply line. The pump provides fuel at a pressure above the regulated pressure needed by the fuel injectors.

A pressure regulator in the fuel injector unit keeps fuel available to the injector at a constant pressure. Fuel in excess of injector needs is returned to the fuel tank by a separate line.

Fuel pressure for Central SFI 4.3L system is 380-420 kPa (55-61 psi).

In order to properly control the fuel supply, the fuel pump is operated by the control module through the fuel pump relay and oil pressure switch. Refer to Engine Cranks but Does Not Run .

In-Line Fuel Filter

Caution: In order to reduce the risk of fire and pesonal injury, allow the fuel pressure to bleed off before servicing the fuel system components.

Refer to the Fuel System Pressure Relief Procedure in the section that applies to the fuel system that is being serviced.

The in-line filter is located in the fuel feed line. This filter prevents dirt from entering the injection unit.

In-Tank Filter

A woven plastic filter is located on the lower end of the fuel pickup tube in the fuel tank. The filter prevents any dirt from entering the fuel line. Unless the filter becomes completely submerged, the filter also stops water.

This filter is self-cleaning. The filter normally requires no maintenance. At this point, the fuel stoppage indicates that the fuel tank contains an abnormal amount of sediment or water; therefore, clean the tank thoroughly.

Fuel And Vapor Pipes

The fuel feed and the return pipes and the hoses extend from the fuel pump and the sender to the injection unit. The fuel feed and the return pipes and the hoses are routed along the frame side member.

The vapor pipe and the hoses extend from the fuel pump and the sender unit to the Evaporative Emission (EVAP) control vapor canister.

Fuel Tank

The fuel tank, at the rear of the underbody, is held in place by 2 metal straps. Anti-squeak pieces are used on top of the tank to reduce rattles.

Filler Neck

In order to help prevent refueling with leaded gasoline, the fuel filler neck on a gasoline engine vehicles has a built-in restrictor and deflector. The opening in the restrictor will only admit the smaller unleaded gas nozzle spout, which must be fully inserted to bypass the deflector.

Attempted refueling with a leaded gas nozzle or failure to fully insert the unleaded gas nozzle results in gasoline splashing back out of the filler neck.

Fuel Filler Cap

The fuel tank filler neck is equipped with a tethered fuel tank filler cap. Turn the cap counterclockwise in order to remove. A built-in torque-limiting device prevents overtightening. In order to install the cap, turn the cap clockwise until a clicking noise is heard. The clicking is a signal to the operator that the correct torque has been reached and the cap is fully seated.

Accelerator Control

The accelerator control system is a control cable type attached at one end to an accelerator pedal assembly. On the other end is the throttle valve.