Step
| Action
| Value(s)
| Yes
| No
|
1
|
- Place the transmission in Park (A/T) or actuate the clutch pedal
(M/T).
- Move the ignition switch to the START position.
- Measure the voltage between the starter solenoid terminal S and
an engine ground.
Is the voltage reading greater than the specified value?
| 12.0 V
|
Go to Step 13
|
Go to Step 2
|
2
|
- Remove the STARTER relay from the underhood bussed electrical
center (UBEC).
- Connect a test lamp from the STARTER relay socket cavity 30 to
ground.
Does the test lamp light?
| --
|
Go to Step 3
|
Go to Step 14
|
3
|
- Disconnect the PPL (6) wire from the starter solenoid terminal
S.
- Connect a self-powered test lamp from the STARTER relay socket
cavity 87 to the starter solenoid end of the PPL (6) wire.
Does the test lamp light?
| --
|
Go to Step 4
|
Go to Step 15
|
4
|
- Connect the PPL (6) wire at the starter solenoid.
- Connect a self-powered test lamp between the STARTER relay socket
cavity 86 to ground.
Does the test lamp light?
| --
|
Go to Step 5
|
Go to Step 16
|
5
|
- Place the transmission in Park (A/T) or actuate the clutch pedal
(M/T).
- Move the ignition switch to the START position.
- Measure the voltage between the STARTER relay socket cavity 85
to ground.
Is the voltage reading greater than the specified value?
| 12.0 V
|
Go to Step 6
|
Go to Step 17
|
6
| Is the vehicle equipped with a
manual transmission?
| --
|
Go to Step 7
|
Go to Step 9
|
7
|
- Disconnect the clutch pedal position switch connector.
- Move the ignition switch to the START position.
- Measure the voltage between the clutch pedal position switch connector
cavity A to ground.
Is the voltage reading greater than the specified value?
| 12.0 V
|
Go to Step 8
|
Go to Step 11
|
8
|
- Engage the park brake.
- Actuate the clutch pedal with the transmission in Neutral.
- Connect a fused jumper between the manual transmission clutch
starter switch connector cavities A and C.
- Move the ignition switch to the START position.
Does the engine crank?
| --
|
Go to Step 18
|
Go to Step 19
|
9
|
- Disconnect the transmission range switch connector.
- Move the ignition switch to the START position.
- Measure the voltage between the transmission range switch connector
C1 cavity E and ground.
Is the voltage reading greater than the specified value?
| 12.0 V
|
Go to Step 10
|
Go to Step 11
|
10
|
- Connect a fused jumper between transmission range switch connector
C1 cavities E and G.
- Move the ignition switch to the START position.
Does the engine crank?
| --
|
Go to Step 20
|
Go to Step 21
|
11
|
- Move the ignition switch to the START position.
- Measure the voltage between the ignition switch connector C211
cavity D1 to ground.
Is the voltage reading greater than value?
| 12.0 V
|
Go to Step 22
|
Go to Step 12
|
12
| Measure the voltage between the ignition switch connector
C211 connector D5 and ground.
Is the voltage reading greater than the value?
| 12.0 V
|
Go to Step 23
|
Go to Step 24
|
13
|
- Clean the starter motor mounting surfaces and the bolts.
- Repeat the test.
- If the starter does not operate, replace the starter. Refer to
Starter Motor Replacement
.
Is the repair or replacement complete?
| --
| System OK
| --
|
14
| Install the STARTER relay. Repair
the open in the RED (19) wire between the battery MaxiFuse® B stud
and the STARTER relay.
Is the repair complete?
| --
| System OK
| --
|
15
| Install the STARTER relay, and repair the open in the PPL
(6) wire between the STARTER relay and the starter solenoid.
Is the repair complete?
| --
| System OK
| --
|
16
| Install the STARTER relay, and repair the open in the BLK
(150) wire between the STARTER relay and ground G102.
Is the repair complete?
| --
| System OK
| --
|
17
| Replace the STARTER relay.
Is the replacement complete?
| --
| System OK
| --
|
18
|
- Adjust the manual transmission clutch starter switch.
- Repeat the test.
- If the starter does not operate, replace the manual transmission
clutch starter switch.
Is the repair or replacement complete?
| --
| System OK
| --
|
19
| Repair the open in the PPL (1035)
wire between the manual transmission clutch start switch and the STARTER
relay.
Is the repair complete?
|
| System OK
| --
|
20
| Replace the transmission range switch. Refer to Park/Neutral Back Up Switch Replacement
.
Is the replacement complete?
| --
| System OK
| --
|
21
| Repair the open in the PPL (1035) wire between the transmission
range switch and the STARTER relay.
Is the repair complete?
| --
| System OK
| --
|
22
|
- Check for an open in the YEL (5) wire between the ignition switch
and the UBEC.
- If OK, repair the open in the PPL (806) wire between the UBEC
and the manual transmission clutch start switch (M/T) or the transmission
range switch (A/T).
Is the repair or replacement complete?
| --
| System OK
| --
|
23
| Replace the ignition switch. Refer
to the appropriate procedures:
Is the replacement complete?
| --
| System OK
| --
|
24
| Repair the open in the ORN (740) wire between the ignition
switch and the UBEC.
Is the replacement complete?
| --
| System OK
| --
|