Removal Procedure
- Remove the steering gear from the vehicle.
Steering Gear Replacement
or
Steering Gear Replacement
.
- Remove the thrust support assembly. Refer
to
Steering Gear Worm Gear Adjuster Seal and Stub Shaft Bearing Replacement
.
- Remove the stub shaft (1) and the valve assembly (2)
from the thrust support assembly.
- If necessary, remove the stub shaft (1) from the valve
assembly (2) in the following manner:
4.1. | Tap the stub shaft (1) lightly on a wood block in order
to loosen the shaft cap. |
4.2. | Pull the shaft cap and the valve spool out from valve body (2)
6 mm (1/4 inch). |
4.3. | Disengage the stub shaft pin (3) from the hole in the valve
spool (4). |
- If the valve assembly needs repair, disassemble
the valve in the following manner:
5.1. | Simultaneously pull and rotate the valve spool (5) from
the valve body (1). |
5.2. | Remove the valve spool O-ring seal (4). |
5.3. | Alternately remove the valve body Teflon rings (2) and
the O-ring seals (3). |
Installation Procedure
- If disassembled, reassemble the valve
assembly in the following manner:
1.1. | Install the valve spool O-ring seal (4) to the valve spool (5). |
1.2. | Lubricate the valve spool (5) and O-ring seal (4)
using power steering fluid. |
1.3. | Simultaneously push and rotate the valve spool (5) into
the valve body (1) until the hole in the valve spool for the stub shaft
pin is accessible from the opposite end of the valve body (1). |
- If necessary, install the stub shaft
to the valve spool in the following manner:
2.1. | Insert the stub shaft (3) into the valve spool. |
2.3. | Ensure that the notch in the stub shaft cap (1) fully engages
the valve body pin (2). Seat the stub shaft cap against the valve body
shoulder. |
2.4. | Alternately install the O-ring seals and the Teflon rings to the
valve body. |
2.5. | Lubricate the O-ring seals and the Teflon rings using power steering
fluid. |
- Install the stub shaft (7) and
valve assembly (6) to the worm shaft (5). Ensure the pin fits
in the worm shaft to the slot in the valve assembly.
- Install the thrust support assembly. Refer to
Steering Gear Worm Gear Adjuster Seal and Stub Shaft Bearing Replacement
.
- Refer to
Steering Gear Worm Gear Thrust Bearing Preload Adjustment - Off Vehicle
in order
to adjust the thrust bearing preload.
- Refer to
Steering Gear Pitman Shaft Over-Center Preload Adjustment - Off Vehicle
in order
to adjust the pitman shaft over-center sector.
- Install the steering gear. Refer to
Steering Gear Replacement
or
Steering Gear Replacement
.