Removal Procedure
- Remove the engine sight shield, if required.
Refer to
Upper Intake Manifold Sight Shield Replacement
.
- Remove the connector position assurance (CPA) lock.
- Disconnect the main electrical connector (1) to the ignition coil wire
harness.
- Remove the harness clips (2).
- Reposition the engine harness, if necessary.
- Remove the spark plug wires from the ignition coils.
• | Twist each plug wire 1/2 turn. |
• | Pull only on the boot in order to remove the wire from the ignition coil. |
- Reposition the surge tank/heater hoses from
the heater hose bracket.
- Remove the heater hose bracket nut and bracket.
- Remove the ignition coil bracket studs from
the rocker arm cover.
- Remove the ignition coils and bracket from the rocker cover.
- Remove the vent hose from the throttle body
and valve rocker arm cover.
- Remove the valve rocker arm cover bolts.
- Remove the valve rocker arm cover.
- Remove the gasket (1) from the rocker cover.
- Discard the OLD gasket.
- Remove the oil fill cap from the oil fill
tube.
- Remove the oil fill tube from the rocker cover, if required.
- Discard the oil fill tube.
Installation Procedure
Important:
• | All gasket surfaces should be free of oil or other foreign material during
assembly. |
• | DO NOT reuse the valve rocker arm cover gasket. |
• | The valve rocker arm cover bolt grommets may be reused. |
• | If the oil fill tube has been removed from the rocker arm cover, install
a NEW fill tube during assembly. |
- Lubricate the O-ring seal of the NEW oil
fill tube with clean engine oil.
- Insert the NEW oil fill tube into the rocker arm cover.
Rotate the tube clockwise until locked in the proper position.
- Install the oil fill cap into the tube.
Rotate the cap clockwise until locked in the proper position.
- Install a NEW rocker cover gasket (1) into
the valve rocker arm cover.
- Install the valve rocker arm cover onto
the cylinder head.
- Install new rocker arm cover grommets, if necessary.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the rocker arm cover bolts and grommets.
Tighten
Tighten the valve rocker arm cover bolts to 12 N·m (106 lb in).
- Install the vent hose to the throttle body
and valve rocker arm cover.
- Apply threadlock GM P/N 12345382
(Canadian P/N 10953489), or equivalent to the threads of the bracket
bolts.
- Install the ignition coils and bracket to the rocker arm cover.
- Install the ignition coil bracket studs to the rocker cover.
Tighten
Tighten the ignition coil bracket studs to 12 N·m (106 lb in).
- Install the heater hose bracket and nut.
Tighten
Tighten the heater hose bracket nut to 9 N·m (80 lb in).
- Position the surge tank/heater hoses to the heater hose bracket.
- Install the spark plug wires to the ignition
coils.
- Position the engine harness, if necessary.
- Install the harness clips (2).
- Connect the main electrical connector (1) feeding the ignition coils.
- Install the CPA lock.
- Install the engine sight shield, if required. Refer to
Upper Intake Manifold Sight Shield Replacement
.