Diagnostic Aids
If the drive belts repeatedly fall off the accessory drive pulleys, this may be caused by a pulley misalignment.
An extra load that is quickly applied or released by an accessory drive component may also cause the drive belts to fall off. Verify that the accessory drive components are operating properly.
If the drive belts are the incorrect length, the drive belt tensioner may not maintain the proper tension on the drive belts.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
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This inspection is to verify the condition of the drive belts. Damage may have occurred to the drive belts when the drive belts fell off the pulley. Inspect the drive belts for cuts, tears, sections of ribs missing, or damaged belt plys.
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Misalignment of the accessory drive pulleys may be caused from improper mounting or incorrect installation of a accessory drive component, or the pulley may be bent inward or outward from a previous repair. Test for a misaligned pulley using a straight edge in the pulley grooves across 2 or 3 pulleys. If a misaligned pulley is found, refer to that accessory drive component for the proper removal and installation procedure of that pulley.
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Inspection of the accessory drive pulleys should include inspecting for bends, dents, or other damage that would prevent the drive belt from seating properly in the pulley grooves or on the smooth surface of a pulley when the back side of the drive belts are used to drive the pulley.
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Accessory drive component brackets that are bent or cracked will also cause the drive belts to fall off.
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Inspection of the fasteners can eliminate the possibility that a incorrect bolt, nut, spacer, or washer was installed. Missing, loose, or incorrect fasteners may cause pulley misalignment from the accessory drive brackets moving under load. Over tightening the fasteners may cause misalignment of the accessory component brackets.
Step | Action | Yes | No | ||||
|---|---|---|---|---|---|---|---|
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Notice: Refer to Belt Dressing Notice in the Preface section. DEFINITION: The drive belts fall off the pulleys or may not ride correctly on the pulleys. | |||||||
1 | Did you review the Symptoms - Engine Mechanical diagnostic information, and perform the necessary inspections? | Go to Step 2 | |||||
Inspect for damaged drive belts. Were any damaged drive belts found? | Go to Step 3 | Go to Step 4 | |||||
3 | Install new drive belts.
Did you complete the replacement? | Go to Step 4 | System OK | ||||
Inspect for misaligned accessory drive pulleys. Did you find and correct the condition? | Go to Step 12 | Go to Step 5 | |||||
Inspect for bent or dented accessory drive pulleys. Did you find and correct the condition? | Go to Step 12 | Go to Step 6 | |||||
Inspect for bent or cracked accessory drive brackets. Did you find and correct the condition? | Go to Step 12 | Go to Step 7 | |||||
Inspect for incorrect, loose, and/or missing fasteners. Were there any incorrect , loose, and/or missing fasteners? | Go to Step 8 | Go to Step 9 | |||||
8 |
Does the drive belt continue to fall off? | Go to Step 9 | System OK | ||||
9 | Test the drive belt tensioner for correct operation. Refer to Fastener Tightening Specifications . Does the drive belt tensioner operate correctly? | Go to Step 11 | Go to Step 10 | ||||
10 | Replace the drive belt tensioner.
Does the drive belt continue to fall off? | Go to Step 11 | System OK | ||||
11 | Inspect for a failed drive belt idler and/or tensioner pulley bearing. Did you find and repair the condition? | Go to Step 12 | -- | ||||
12 | Run the engine in order to verify the repair. Does the drive belt still fall off? | -- | System OK | ||||
