GM Service Manual Online
For 1990-2009 cars only

Removal Procedure


    Object Number: 688018  Size: SH
  1. Remove the engine sight shield. Refer to Upper Intake Manifold Sight Shield Replacement .
  2. Remove the spark plug wires. Refer to Spark Plug Wire Replacement in Engine Controls - 6.0L.
  3. Reposition the surge tank/heater hoses from the heater hose bracket.
  4. Remove the heater hose bracket nut and bracket.

  5. Object Number: 825840  Size: SH
  6. Remove the ignition coils. Refer to Ignition Coil Replacement in Engine Controls - 6.0L.

  7. Object Number: 260110  Size: SH
  8. Remove the oil fill cap from the oil fill tube.
  9. Remove the oil fill tube from the rocker cover, if required.
  10. Discard the oil fill tube.

  11. Object Number: 1235681  Size: SH
  12. Remove the vent hose from the throttle body and valve rocker arm cover.

  13. Object Number: 260084  Size: SH
  14. Remove the valve rocker arm cover bolts.
  15. Remove the valve rocker arm cover.

  16. Object Number: 490696  Size: SH
  17. Remove the gasket (1) from the rocker cover.
  18. Discard the OLD gasket.

Installation Procedure

Important: 

   • All gasket surfaces should be free of oil or other foreign material during assembly.
   • DO NOT reuse the valve rocker arm cover gasket.
   • The valve rocker arm cover bolt grommets may be reused.
   • If the oil fill tube has been removed from the rocker arm cover, install a NEW fill tube during assembly.


    Object Number: 490696  Size: SH
  1. Install a NEW rocker cover gasket (1) into the valve rocker arm cover.

  2. Object Number: 260084  Size: SH
  3. Install the valve rocker arm cover onto the cylinder head.
  4. Install new rocker arm cover grommets, if necessary.
  5. Notice: Refer to Fastener Notice in the Preface section.

  6. Install the rocker arm cover bolts and grommets.
  7. Tighten
    Tighten the valve rocker arm cover bolts to 12 N·m (106 lb in).


    Object Number: 260110  Size: SH
  8. Apply a small amount of clean oil to the seal.
  9. Install the oil fill tube in the rocker cover, if required.
  10. Install the oil fill cap.

  11. Object Number: 688018  Size: SH
  12. Reposition the surge tank/heater hoses from the heater hose bracket.
  13. Install the heater hose bracket nut and bracket.
  14. Tighten
    Tighten the heater hose bracket nut to 9 N·m (80 lb in).


    Object Number: 825840  Size: SH
  15. Install the ignition coils. Refer to Ignition Coil Replacement in Engine Controls - 6.0L.
  16. Install the spark plug wires. Refer to Spark Plug Wire Replacement in Engine Controls - 6.0L.
  17. Install the engine sight shield. Refer to Upper Intake Manifold Sight Shield Replacement .