GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 42640 Steering Column Lock Pin

Removal Procedure

    Notice: The front wheels of the vehicle must be maintained in the straight ahead position and the steering column must be in the LOCK position before disconnecting the steering column or intermediate shaft. Failure to follow these procedures will cause improper alignment of some components during installation and result in damage to the SIR coil assembly.

  1. Turn the steering wheel so that the front wheels are pointing straight ahead.
  2. Turn the ignition switch to the lock position and remove the key.

  3. Object Number: 333146  Size: SH
  4. Lock the steering column through the access hole in the lower steering column trim cover using J 42640 .
  5. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.

  6. Object Number: 687445  Size: SH
  7. Remove the lower intermediate shaft to upper intermediate shaft pinch bolt.
  8. Disconnect the lower intermediate shaft from the upper intermediate shaft.

  9. Object Number: 731640  Size: SH

    Important: Note the relationship of the intermediate shaft to the power steering gear and the intermediate shaft to the steering column in order to ensure proper installation.

  10. Remove the lower intermediate shaft to the power steering gear input shaft pinch bolt.
  11. Disconnect the lower intermediate shaft from the power steering gear.
  12. Remove the lower intermediate shaft from the vehicle.

Installation Procedure


    Object Number: 731640  Size: SH
  1. Install the lower intermediate shaft to the vehicle.
  2. Connect the lower intermediate shaft to the power steering gear.
  3. Notice: Refer to Fastener Notice in the Preface section.

  4. Install the lower intermediate shaft to the power steering gear input shaft pinch bolt.
  5. Tighten
    Tighten the lower intermediate shaft to the power steering gear input shaft pinch bolt to 40 N·m (29 lb ft).


    Object Number: 687445  Size: SH
  6. Connect the lower intermediate shaft to the upper intermediate shaft.
  7. Install the lower intermediate shaft to the upper intermediate shaft pinch bolt.
  8. Tighten
    Tighten the lower intermediate shaft to the upper intermediate shaft pinch bolt to 50 N·m (37 lb ft).

  9. Lower the vehicle.

  10. Object Number: 333146  Size: SH
  11. Unlock the steering column by removing J 42640 from the steering column lower trim cover access hole.