Callout
| Component Name
|
|
Caution: Refer to Machined Surface Damage Caution in the Preface section.
Preliminary Procedure
| • | Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated. |
| • | Clean the front case half in cleaning solvent and air dry. |
| • | Remove any sealant from the sealing surface. |
|
1
| Transfer Case Front Half Assembly
Tip
Inspect for cracks, broken areas, or other damage. The component must be replaced if damage is found. |
2
| Transfer Case Front Output Shaft Front Bearing Bore
Tip
Replace the front case half assembly if a bearing has spun or if cracks are detected. |
3
| Transfer Case Studs (Qty: 6)
Tip
Replace any damaged studs. |
4
| Transfer Case Input Shaft Bearing Bore
Tip
Replace the front case half assembly if a bearing has spun or if cracks are detected. |
5
| Case Sealing Surface
Tip
Repair small scratches or nicks with a soft stone. |
6
| Transfer Case Thread Bolt Holes
Tip
Repair any damaged threads. |
7
| Transfer Case Locating Pin Holes
Tip
Replace the front half case assembly if the locating pin holes are out of round or damaged. |
8
| Transfer Case Locating Pins (Qty: 2)
Tip
Repair or replace loose, missing, or damaged locating pins. |
9
| Transfer Case High/Low Internal Gear
Tip
Replace the front case half assembly if the gear is loose in the case, or if the gear teeth are chipped or embedded with debris. |
10
| Transfer Case Shift Detent Lever Bearing Bore
Tip
Replace the front case half assembly if a bearing has spun or if cracks are detected. |
11
| Transfer Case Shift Detent Lever Bearing Assembly
Tip
Replace the bearings if roughness, brinelling, or pitting is detected. Refer to
Shift Detent Lever Bearing Replacement. |
