Caution: Refer to Fastener Caution in the Preface section.

Preliminary Procedures

Remove the transfer case rear output shaft seal. Refer to Rear Output Shaft Seal Replacement.

1

Transfer Case Rear Output Shaft Bushing

Procedure

1. Install the finger section of the DT-48734 in front of the bushing.
2. Install the forcing tube assembly into the finger section. Ensure the forcing screw is backed out.
3. Using a wrench on the forcing screw, remove the bushing.
4. Remove the old bushing from the DT-48734 .
5. Install the NEW bushing on the finger section of the DT-48734 .
6. Install the finger section to the forcing tube assembly of the DT-48734 .
7. Position the bushing and tool to the rear case half.
8. Install the bushing until the tool bottoms on the rear case half.

Tip

Special Tools

DT-48734 Transfer Case Rear Bushing Remover and Installer