GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 45059 Angle Meter


    Object Number: 859876  Size: SH
  1. Clean the cylinder head gasket surfaces on the engine block.
  2. Inspect the cylinder head locator dowel pins for proper installation.
  3. The installation height should be 6.3-6.5 mm (0.248-0.256 in) (a).

  4. Clean the cylinder head gasket surfaces on the cylinder head.

  5. Object Number: 334299  Size: SH

    Important: Do not use any type sealer on the cylinder head gasket, unless specified.

  6. Install the NEW cylinder head gasket in position over the cylinder head locator dowel pins.

  7. Object Number: 480536  Size: SH
  8. Install the cylinder head onto the engine block.
  9. Guide the cylinder head carefully into place over the dowel pins and the cylinder head gasket.


    Object Number: 480533  Size: SH
  10. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the threads of the NEW cylinder head bolts.
  11. Install the NEW cylinder head bolts finger tight.
  12. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 5132  Size: SH
  13. Tighten the cylinder head bolts in sequence on the first pass.
  14. Tighten
    Tighten the bolts in sequence on the first pass to 30 N·m (22 lb ft).

  15. Use the J 45059 in order to tighten the cylinder head bolts in sequence on the final pass.
  16. Tighten

        • Tighten the long bolts (1, 4, 5, 8, and 9) on the final pass in sequence to 75 degrees.
        • Tighten the medium bolts (12 and 13) on the final pass in sequence to 65 degrees.
        • Tighten the short bolts (2, 3, 6, 7, 10, and 11) on the final pass in sequence to 55 degrees.

    Object Number: 328588  Size: SH
  17. Install the spark plug wire support and bolts.
  18. Tighten
    Tighten the spark plug wire support bolts to 12 N·m (106 lb in).


    Object Number: 328582  Size: SH
  19. Measure the spark plugs for the proper gap.
  20. Adjust the spark plug gap if necessary.

    Specification
    Spark plug gap to 1.52 mm (0.060 in).

  21. Install the spark plugs.
  22. Tighten
    Tighten the spark plugs to 15 N·m (11 lb ft).


    Object Number: 387767  Size: SH
  23. If reusing the engine coolant temperature gage sensor, if applicable, apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the threads of the engine coolant temperature gage sensor.
  24. Install the engine coolant temperature gage sensor, if applicable.
  25. Tighten
    Tighten the engine coolant temperature gage sensor to 20 N·m (15 lb ft).


    Object Number: 387769  Size: SH
  26. If reusing the engine coolant temperature sensor, if applicable, apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent, to the threads of the engine coolant temperature gage sensor.
  27. Install the engine coolant temperature sensor, if applicable.
  28. Tighten
    Tighten the engine coolant temperature sensor to 20 N·m (15 lb ft).