GM Service Manual Online
For 1990-2009 cars only

    Object Number: 1335560  Size: SH
  1. Install the engine wiring harness assembly.
  2. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1335557  Size: SH
  3. Install the right glow plugs.
  4. Tighten
    Tighten the glow plugs to 18 N·m (13 lb ft).


    Object Number: 1335554  Size: SH
  5. Install the left glow plugs.
  6. Tighten
    Tighten the glow plugs to 18 N·m (13 lb ft).


    Object Number: 1650645  Size: SH
  7. Install the glow plug nuts.
  8. Tighten
    Tighten the glow plug nuts to 2 N·m (18 lb in).

  9. Install the glow plug controller.
  10. Install the glow plug controller bolts.
  11. Tighten
    Tighten the glow plug controller bolts to 10 N·m (89 lb in).


    Object Number: 1335549  Size: SH
  12. Install the oil level sensor harness bolt.
  13. Tighten
    Tighten the oil level sensor harness bolt to 40 N·m (29 lb ft).


    Object Number: 1335546  Size: SH
  14. Connect the oil pressure sensor electrical connector.

  15. Object Number: 1335543  Size: SH
  16. Connect the fuel rail pressure sensor.

  17. Object Number: 1335540  Size: SH

    Notice: Label all the injector electrical connectors before the connectors are removed in order to prevent reconnecting to the wrong injector. Failure to properly connect the injectors in the correct sequence will cause severe engine damage.

  18. Connect the turbocharger vane control solenoid valve.

  19. Object Number: 1335536  Size: SH
  20. Connect the fuel injector electrical connections.

  21. Object Number: 1335534  Size: SH
  22. Connect and install the turbocharger vane position sensor.
  23. Tighten
    Tighten the turbocharger vane position sensor to 23 N·m (16 lb ft).


    Object Number: 1335531  Size: SH
  24. Connect the glow plug controller electrical connector.

  25. Object Number: 1335528  Size: SH
  26. Connect the fuel temperature sensor connector.

  27. Object Number: 1335526  Size: SH
  28. Connect the oil level sensor electrical harness connector.

  29. Object Number: 1335482  Size: SH
  30. Connect the fuel pressure control valve electrical connector.

  31. Object Number: 1335476  Size: SH
  32. Install the tie strap to the electrical harness.

  33. Object Number: 1335470  Size: SH
  34. Connect the crankshaft position sensor electrical connector.

  35. Object Number: 1335467  Size: SH
  36. Install the two ground bolts.
  37. Tighten
    Tighten the ground bolts to 41 N·m (30 lb ft).


    Object Number: 1335463  Size: SH
  38. Connect the EGR valve electrical connector.

  39. Object Number: 1335462  Size: SH
  40. Install the positive crankcase ventilation (PCV) pipe.

  41. Object Number: 1335460  Size: SH
  42. Install the left PCV pipe bolt.
  43. Tighten
    Tighten the PCV pipe bolt to 25 N·m (18 lb ft).


    Object Number: 1335456  Size: SH
  44. Install the right PCV pipe bolt.
  45. Tighten
    Tighten the PCV pipe bolt to 25 N·m (18 lb ft).


    Object Number: 1335454  Size: SH
  46. Connect the PCV hose clamp.

  47. Object Number: 1335450  Size: SH
  48. Install the right glow plug harness bracket bolts.
  49. Tighten
    Tighten the glow plug harness bracket bolt to 10 N·m (89 lb in).


    Object Number: 1335443  Size: SH
  50. Install the left glow plug harness bracket bolts.
  51. Tighten
    Tighten the glow plug harness bracket bolt to 10 N·m (89 lb in).