Callout
| Component Name
|
Preliminary Procedure
| • | Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated. |
| • | Clean all components in cleaning solvent and air dry. |
|
1
| Transfer Case Two/Four Wheel Drive Synchronizer Insert
Tip
Inspect the inserts for wear. |
2
| Transfer Case Two/Four Wheel Drive Synchronizer Hub Engagement Teeth
Tip
Inspect the engagement teeth for wear. |
3
| Transfer Case Two/Four Wheel Drive Synchronizer Hub Splines
Tip
Inspect the splines for loose fit on the rear output shaft. |
4
| Transfer Case Two/Four Wheel Drive Synchronizer Assembly
Tip
Inspect the synchronizer for wear or chipped teeth. |
5
| Transfer Case Two/Four Wheel Drive Synchronizer Blocking Ring - Outer
Tip
Inspect the synchronizer ring for wear, damage, or missing material. |
6
| Transfer Case Two/Four Wheel Drive Synchronizer Blocking Ring - Inner
Tip
Inspect the synchronizer ring for wear or roughness. |
7
| Transfer Case Two/Four Wheel Drive Synchronizer Sleeve Engagement Teeth
Tip
Inspect the engagement teeth for wear. |
8
| Transfer Case Two/Four Wheel Drive Synchronizer Sleeve Collar
Tip
Inspect the collar for wear. |
9
| Transfer Case Two/Four Wheel Drive Shift Fork Inserts
Tip
Inspect the inserts for wear. |
10
| Transfer Case Shift Fork Spring
Tip
Inspect the spring for breakage. |
11
| Transfer Case Two/Four Wheel Drive Shift Fork Assembly
Tip
Inspect for cracks, broken areas, or other damage. The component must be replaced if damage is found. |
12
| Transfer Case Two/Four Wheel Drive Shift Fork Pin
Tip
Replace the shift fork if the pin is worn. |
13
| Transfer Case Two/Four Wheel Drive Shift Fork Bore
Tip
Replace the shift fork if the bore is worn. |
14
| Transfer Case Shift Detent Plunger Cam Lobes
Tip
Inspect the cam lobes for wear or roughness. The component must be replaced if damage is found. Refer to
High/Low Shift Fork Replacement
. |
15
| Transfer Case Two/Four Wheel Drive Mode Cam Lobes
Tip
Inspect the cam lobes for wear or roughness. The component must be replaced if damage is found. Refer to
High/Low Shift Fork Replacement
. |
