GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2008 🢒 Silverado - 4WD 🢒 Preface 🢒 Cautions and Notices 🢒 Piston, Connecting Rod, and Bearing Cleaning and Inspection

    Object Number: 34671 Size: SH

    Important: Measurement of all components should be taken with the components at room temperature.

    Do not use a wire brush in order to clean any part of the piston.

  1. Clean the piston and connecting rod in solvent.

    2. Caution: Wear safety glasses in order to avoid eye damage.

  2. Dry the components with compressed air.

    3. Object Number: 4977 Size: SH
  3. Clean the piston ring grooves with a suitable ring groove cleaning tool.

    4. Object Number: 156168 Size: SH
  4. Clean the piston oil lubrication holes and slots.
  5. Inspect the piston for the following:
    6. • Eroded areas (1) on the top of the piston
    • Scuffed or damaged skirt (2)
    • Damage to the pin bore (3)
    • Cracks in the piston ring lands, the piston skirt, or the pin bosses
    • Piston ring grooves for nicks, burrs, or other warpage which may cause the piston ring to bind
  6. Inspect the piston pin for scoring, wear or other damage.

    7. Object Number: 4969 Size: SH
  7. Measure the piston ring-to-piston ring groove side clearance.
    8. 7.1. Insert the edge of the piston ring into the piston ring groove.
    7.2. Roll the piston ring completely around the piston.
       • If binding is caused by a distorted piston ring groove, MINOR imperfections may be removed with a fine file.
       • If binding is caused by a distorted piston ring, replace the piston ring.

    Object Number: 22934 Size: SH
  8. Measure the piston ring side clearance with a feeler gauge.
  9. If the side clearance is too small, try another piston ring set.
  10. If the proper piston ring-to-piston ring groove clearance cannot be achieved, replace the piston and pin assembly.
  11. To determine the proper piston ring side clearance, refer to Engine Mechanical Specifications .

    12. Object Number: 156167 Size: SH
  12. Inspect the connecting rod for an out-of-round bearing bore. Refer to Engine Mechanical Specifications .

    13. Object Number: 156169 Size: SH
  13. Inspect the connecting rod for twisting.
  14. Inspect the connecting rod for damage to the bearing cap and bolt threads.

    15. Object Number: 4968 Size: SH
  15. Measure the piston compression ring end gap.

    16.         Important: Fit each compression ring to the cylinder in which it will be used.

    15.1. Place the compression ring into the cylinder bore.
    15.2. Push the compression ring into the cylinder bore to approximately 6.5 mm (0.25 in) above the ring travel.

    The ring must be square to the cylinder wall.

    15.3. Use a feeler gage in order to measure the end gap.
    15.4. Select another size ring set if the end gap exceeds specifications. Refer to Engine Mechanical Specifications .