Callout
| Component Name
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Caution: Refer to Machined Surface Damage Caution in the Preface section.
Preliminary Procedure
| • | Inspect all components or sub-components and perform any repair procedure necessary to fix the damage. If the damage cannot be repaired, replace the component or sub-component as indicated. |
| • | Clean the rear case half in cleaning solvent and air dry. |
| • | Remove any sealant from the sealing surface. |
|
1
| Transfer Case Rear Half Assembly
Tip
Inspect for cracks, broken areas, or other damage. The component must be replaced if damage is found. |
2
| Transfer Case Rear Output Shaft Rear Bearing Outer Retaining Ring Groove
Tip
Replace the rear case half assembly if the groove is worn. |
3
| Vehicle Speed Sensor Threads
Tip
Replace the rear case half assembly if the speed sensor threads are damaged. |
4
| Transfer Case Rear Output Shaft Rear Bearing Bore
Tip
Replace the rear case half assembly if a bearing has spun or if cracks are detected. |
5
| Case Sealing Surface
Tip
Repair small scratches or nicks with a soft stone. |
6
| Transfer Case Front Output Shaft Rear Bearing Bore
Tip
Replace the rear case half assembly if a bearing has spun or if cracks are detected. |
7
| Transfer Case Front Output Shaft Rear Bearing Assembly
Tip
Replace the bearing if roughness, brinelling, or pitting is detected. Refer to
Front Output Shaft Rear Bearing Replacement. |
8
| Transfer Case Locating Pin Holes
Tip
Replace the rear case half assembly if the locating pin holes are out of round or damaged. |
9
| Transfer Case Rear Output Shaft Bushing
Tip
| • | Replace the bushing if it is damaged or worn. |
| • | If the bushing is removed, inspect the bushing bore for signs of spinning. Replace the rear case half assembly if the bushing has spun. |
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