GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2009
🢒
Spark
🢒
Suspension
🢒
Front Suspension
🢒 Steering Knuckle Replacement
Special Tools
KM-507-C
Ball Joint Remover
Removal Procedure
Unstake the caulking nut (1).
Remove the caulking nut (3).
Remove the washer (2).
Remove the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
.
Remove the cotter pin (1).
Remove the castellated nut (3).
Separate the tie rod end from the knuckle assembly using the
KM-507-C
(2).
Remove the stud bolt (1).
Separate the control arm (2) from the knuckle assembly.
Remove the brake caliper from the knuckle assembly. Refer to
Brake Caliper Replacement
.
Remove the ABS wheel speed sensor from the knuckle assembly, if equipped. Refer to
Front Wheel Speed Sensor Replacement
.
Remove the strut bracket nuts and bolts (1).
Separate the knuckle assembly from the drive shaft by pulling the steering knuckle assembly.
Remove the steering knuckle assembly from the vehicle.
Installation Procedure
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the steering knuckle assembly and the strut bracket nuts and bolts (1) to the vehicle. Tighten the strut bracket nuts and bolts to
80 N·m (59 lb ft)
.
Install the ABS wheel speed sensor to the knuckle assembly. Refer to
Front Wheel Speed Sensor Replacement
.
Install the brake caliper to the knuckle assembly. Refer to
Brake Caliper Replacement
.
Install the control arm to the knuckle assembly with the stud bolt (2) and tighten to
60 N·m (44 lb ft)
.
Install the tie rod end to the knuckle assembly.
Install the tie rod end-to-knuckle castellated nut (1) and tighten to
42 N·m (31 lb ft)
.
Install the cotter pin to the castellated nut.
Install the tire and wheel assembly. Refer to
Tire and Wheel Removal and Installation
.
Install the washer.
Install the caulking nut (3) and tighten to
210 N·m (155 lb ft)
.
Stake the caulking nut flange (2).