GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2009 🢒 Spark 🢒 Body Repair 🢒 Bolted Exterior Body Panels and Closures 🢒 Rear Door Replacement

Removal Procedure

    Warning: Refer to Battery Disconnect Warning in the Preface section.


    Object Number: 1220673 Size: SH
  1. Disconnect the negative battery cable.
  2. Pry off the lower center pillar trim panel. Refer to Center Pillar Lower Trim Panel Replacement.
  3. Disconnect the rear door electrical connector (1).

    4. Object Number: 1220675 Size: SH
  4. Remove the door hinge bolts (1).
  5. Remove the door hold open link bolt (3).
  6. Disconnect the body-to-door rubber grommet (2).
  7. Remove the rear door assembly (4).

Installation Procedure

    Object Number: 1220675 Size: SH
  1. Connect the body-to-door rubber grommet (2).
  2. With the aid of another technician, lightly secure the rear door (4) with the bolts.
  3. Adjust the door for proper fit.

    4. Caution: Refer to Fastener Caution in the Preface section.

  4. Install the door hold open link with the bolt (3) and tighten to 18 N·m (11 ft lb).

    5. Object Number: 1220673 Size: SH
  5. Connect the rear door electrical connector.
  6. Install the lower center pillar trim panel. Refer to Center Pillar Lower Trim Panel Replacement.
  7. Connect the negative battery cable.
  8. Perform the waterleak test. Refer to Water Hose Test.
  9. Check for windnoise. Refer to Air/Wind Noise.