Exhaust Manifold Removal Euro III

Warning: In order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

1. Remove the air filter, resonator, and snorkel assembly. Refer to Air Cleaner Assembly Replacement.
2. Disconnect the ignition wire and oxygen sensor (O2S) connector.
3. Remove the exhaust manifold heat shield.



4. Remove the exhaust pipe from the pup-up catalytic converter.



5. Remove the exhaust manifold with the pup-up catalytic converter.



6. Remove the exhaust manifold from the pup-up catalytic converter.

Exhaust Manifold Removal Typical

Warning: In order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

1. Remove the air filter, resonator, and snorkel assembly. Refer to Air Cleaner Assembly Replacement.
2. Disconnect the ignition wires from the spark plugs (1).
3. Disconnect the oxygen sensor connector (2).



4. Remove the front exhaust pipe nuts (1).
5. Remove the gasket and the front exhaust pipe (2) from the exhaust manifold.



6. Remove the exhaust manifold heat shield bolts (1).
7. Remove the exhaust manifold heat shield (2).
8. Remove the exhaust manifold nuts and bolts (3).
9. Remove the exhaust manifold (4).
10. Remove the exhaust manifold gasket (5).
11. Inspect the gasket for crack and damage.