The throttle position (TP) sensor is a potentiometer. The TP sensor is mounted to the left side of the throttle body. The TP sensor provides a voltage signal that changes relative to throttle blade angle. This signal voltage is one of the most important inputs used by the powertrain control module (PCM). The TP sensor has a 5.0 volt reference, a ground, and a signal circuit.
TP sensor signal voltage should be near 0.6 volt at idle. The TP sensor voltage should increase to above 4.0 volts at wide open throttle (WOT).
When the PCM senses a signal voltage lower than the normal operating range of the sensor, this diagnostic trouble code (DTC) sets.
The ignition switch is in the ON position or the engine is operating.
• | The TP sensor signal voltage is less than 0.2 volts. |
• | The above conditions are present for 10 seconds. |
• | The PCM illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails. |
• | The PCM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the PCM stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the PCM records the operating conditions at the time of the failure. The PCM writes the conditions to the Freeze Frame and updates the Failure Records. |
• | The PCM uses a default TP sensor value. |
• | The transmission line pressure increases. |
• | Firmer transmission shifts |
• | The PCM turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail. |
• | A last test failed, or current DTC, clears when the diagnostic runs and does not fail. |
• | A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic. |
• | Use a scan tool in order to clear the MIL and the DTC. |
Important: Remove any debris from the PCM connector surfaces before servicing the PCM. Inspect the PCM connector gaskets when diagnosing or replacing the PCM. Ensure that the gaskets are installed correctly. The gaskets prevent water intrusion into the PCM.
• | The following may cause an intermittent: |
- | Mis-routed harness |
- | Rubbed through wire insulation |
- | Broken wire inside the insulation |
• | The PCM 5.0 volt reference circuits are internally connected within the PCM. If all the TP sensor circuits are OK, inspect the fuel tank pressure sensor for malfunctions. If DTC P1639 sets at the same time, this indicates that the 5.0 volt reference circuit is either shorted to a ground or shorted to a voltage. |
• | If it is determined that the DTC occurs intermittently, performing the DTC P1122 diagnostic table may isolate the cause of the fault. |
• | For an intermittent, refer to Symptoms . |
The numbers below refer to the step numbers on the diagnostic table.
If DTC P1639 sets at the same time, this indicates that the 5 volt reference circuit is either shorted to a ground or shorted to a voltage. The 5 volt reference circuit is internally connected within the PCM.
This step verifies that a malfunction is present.
Using Freeze Frame and Failure Records data may aid in locating an intermittent condition. If you cannot duplicated the DTC, the information included in the Freeze Frame and Failure Records data can help determine how many miles since the DTC set. The Fail Counter and Pass Counter can also help determine how many ignition cycles the diagnostic reported a pass or a fail. Operate vehicle within the same Freeze Frame conditions such as RPM, load, vehicle speed, temperature, etc. that you observed. This will isolate when the DTC failed.
If the scan tool displays 5 volts, this indicates the TP sensor signal circuit, 5 volt reference circuit, and PCM are OK.
If the scan tool displays 5 volts, this indicates the TP sensor signal circuit and the PCM are OK.
Disconnecting the PCM allows using the DMM to check continuity of the circuits. This will aid in locating an open or shorted circuit.
Disconnecting the PCM allows using the DMM to check continuity of the circuits. This will aid in locating an open or shorted circuit.
Inspect for poor connections at the TP sensor electrical connector before replacing the TP sensor.
Step
| Action | Value(s) | Yes | No | ||||
---|---|---|---|---|---|---|---|---|
1 | Did you perform the Powertrain On-Board Diagnostic (OBD) System Check? | -- | ||||||
Did DTC P1639 fail this ignition? | -- | |||||||
Is the TP sensor voltage below the specified value? | 0.2V | |||||||
Does the scan tool indicate that this diagnostic failed this ignition? | -- | Go to Diagnostic Aids | ||||||
Is the TP sensor voltage above the specified value? | 4.7 V | |||||||
Is the TP sensor voltage above the specified value? | 4.7 V | |||||||
Did you find and correct the condition? | -- | |||||||
8 |
Did you find and correct the condition? | -- | ||||||
Did you find and correct the condition? | -- | |||||||
10 |
Did you find and correct the condition? | -- | ||||||
Important:: Inspect for poor TP sensor connections before replacing the TP sensor. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems. Replace the TP sensor. Refer to Throttle Position Sensor Replacement . Is the action complete? | -- | -- | ||||||
12 |
Important::
Replace the PCM. Refer to Powertrain Control Module Replacement . Is the action complete? | -- | -- | |||||
13 |
Does the scan tool indicate that this test ran and passed? | -- | ||||||
14 | Select the Capture Info option and the Review Info using the scan tool. Does the scan tool display any DTCs that you have not diagnosed? | -- | Go to the applicable DTC table | System OK |