GM Service Manual Online
For 1990-2009 cars only

The purpose of New Product Information is to highlight, or indicate, important product changes from the previous model year.

Changes may include 1 or more of the following items:

    • Torque values and/or fastener tightening strategies
    • Changed engine specifications
    • New sealants and/or adhesives
    • Disassembly and assembly procedure revisions
    • Engine mechanical diagnostic procedure revisions
    • New special tools required
    • A component comparison from the previous year

Changed Engine Specifications

A variety of specifications have been revised based on the new design LFA engine. Refer to Engine Mechanical Specifications.

Torque Values and/or Fastener Tightening Strategies

    • All fasteners and threaded holes on the LFA engine utilize metric threads.
    • Cylinder head, connecting rod, crankshaft balancer, camshaft position actuator valve, and main bearing cap bolts now apply a torque and angle tightening strategy.
    • Certain fasteners should not be used again. Bolts, studs, or other fasteners that must be replaced, will be called out in the specific service procedure.

New Sealants and/or Adhesives

Sealers and adhesives, as required, are identified within the specific service procedures. Refer to Adhesives, Fluids, Lubricants, and Sealers.

Disassembly and Assembly Procedure Revisions

A variety of procedures have been revised based on the new design LFA engine.

Engine Mechanical Diagnostic Procedure Revisions

Diagnosis on a vehicle should follow a logical process. Strategy based diagnostics is a uniform approach for repairing all systems. The diagnostic flow may always be used in order to resolve a system condition. The diagnostic flow is the place to start when repairs are necessary. For a detailed explanation, refer to Diagnostic Starting Point - Engine Mechanical.

New Special Tools Required

    • Timing belt tensioner retaining pin EN 46330 is used to retain the timing chain tensioner during the installation procedure.
    • Front cover alignment tool EN-48853 is required for the LFA application. The front cover design has changed as the alignment tabs on the cover are relocated farther apart to accommodate for the usage of the new design variable-displacement oil pump. The alignment tool is designed to properly align and position a front cover with the 159 mm (6.26 in) distance alignment tabs.

A Component Comparison from the Previous Year

Second design engines will use a rivet-type plug replacing the coolant air bleed covers located at the top rear of each cylinder head. To properly repair a leaking plug, remove cylinder head from the engine, remove the plug from the cylinder head and install first design coolant air bleed cover and bolt.