Tire and wheel assembly vibrations are the next level of testing for low-frequency vibrations that are sensitive to vehicle speed. The tires, the wheels, the brake rotors, and the wheel hubs should be systematically tested, according to the symptoms.
The following are symptoms of first-order vibrations caused by tire and wheel assemblies:
• | The vibration is always related to the speed of the vehicle. |
If the vibration is affected by the speed of the engine, or if the vibration is eliminated by placing the transmission in Neutral, the vibration is NOT related to the tire and wheel assemblies. |
• | The vibration will feel like a shake, usually in the steering wheel or the seat. |
- | Tire and wheel vibrations that are felt in the steering wheel are most likely related to the front tire and wheel assemblies. |
- | Tire and wheel vibrations that are felt in the seat or the floor are most likely related to the rear tire and wheel assemblies. |
- | This may not always hold true, but this is a general rule that may serve to initially isolate a problem to the front or the rear of the vehicle. |
• | The customer may complain of a waddle at low speeds of 8-56 km/h (5-35 mph). |
• | The frequency on the EVA will correspond to the first-order of tire rotation. This frequency will usually be in the 10-20 Hz range, depending on the speed of the complaint and the size of the tire. The smaller the tire, the faster the tire will rotate at any given speed. |
• | The range of the human ear begins at 20 Hz. For this reason, first-order tire vibrations rarely produce noise. The exception is when the tires display an irregular tread pattern or flat spots. This causes a growling or a slapping noise. |
Correct the runout problem first, because the runout of a tire/wheel assembly will directly affect the amount of imbalance and radial force variation. As the amount of runout decreases, imbalance and force variation also decrease.
Important: Before measuring or attempting to correct excessive runout, carefully inspect the tire for an uneven bead seat. The distance from the edge of the ring to the concentric rim locating ring should be equal around the entire circumference. If the beads are not seated properly, remount the tire. Otherwise excessive runout and imbalance may result.
You can correct radial and lateral runout at the same time. Two methods are available for measuring runout of the tire/wheel assemblies:
• | On the vehicle (mount the tire to the hub; the wheel bearing must be in good condition.) |
• | Off the vehicle (mount the tire on a spin-type tire balancer) |
Make an initial on-car visual inspection prior to performing the off-car runout tests.
Measuring the tire/wheel runout off the vehicle is the easier method for the following reasons:
• | A dial indicator can be more easily mounted in the correct location. |
• | The chance of water, snow, dirt, or slush getting on the dial indicator is decreased. (A dial indicator is a very fragile and expensive tool that is used extensively in vibration repair work. Contamination by outside elements or rough handling will usually result in malfunction). |
Once you have measured and corrected the runout off the vehicle, a quick examination of runout on the vehicle will indicate if any further problems exist.
If the off-vehicle measurement differs significantly from the on-vehicle measurement, the runout problem is due to one of the following:
• | Stud circle runout |
• | Hub flange runout |
• | A mounting problem between the wheel and the vehicle. Refer to Wheel Hub/Axle Flange Runout, and Wheel Stud (Stud Circle) Runout procedures. |
If a vehicle sits in one place for an extended period of time, flat spots may develop at the point where the tires rest upon the ground. These flat spots will affect the runout readings. Before you take any runout measurements, eliminate these flat spots by driving the vehicle long enough to warm up the tires.
Measure the tire/wheel assembly runout as shown in the figure.
For radial runout, wrap the outer circumference with tape when you measure the radial runout. This allows for a smooth reading from the dial indicator.
Ignore any jumps or dips in the dial indicator needle movement due to sidewall splices.
Use either of the following dial indicator sets with roller contact point J 23672 when applying this procedure:
• | J 8001 with a clamp-on base |
• | J 7872 with a magnetic base |
If the runout is excessive, mark the location of the high spot (3) and the low spot on the tire. Next, determine if the runout problem exists in the tire, the wheel, or a combination of both. Then, correct the problem. This procedure, called match-mounting or vectoring, uses the following steps:
Important: After replacing a tire or a wheel, remeasure the tire/wheel assembly runout in order to verify that the runout is within tolerance.
• | If the clock location of the high spot remained at or near the clock location of the original high spot (7), the wheel is the major contributor to the runout problem. Refer to Wheel Runout Measurement. |
• | If the high spot (7) is now at or near a position 180 degrees (6 hours) from the original high spot, the tire is the major contributor to the runout problem. Replace the tire. |
• | If the high spot is in between the two extremes, then both the tire and the wheel are contributing to the runout. Rotate the tire an additional 90 degrees (3 hours) in both the clockwise and the counterclockwise directions. |
Complete the following steps if you cannot bring runout within tolerance by match-mounting:
Complete the following steps if you cannot bring runout within tolerance by match-mounting:
You can measure rim runout more accurately on the inside bead area of the wheel. Measure wheel runout using the same procedure as tire runout. Ignore any jumps or dips in the dial indicator needle movement due to paint drips, chips, or welds.
Measure both the inboard flange and outboard flange as shown. The tolerances for wheel runout are as follows:
• | Steel Wheels: |
- | Radial runout--1.015 mm (0.040 in) |
- | Lateral runout--1.143 mm (0.045 in) |
• | Aluminum Wheels: |
- | Radial runout--0.762 mm (0.030 in) |
- | Lateral runout--0.762 mm (0.030 in) |
If the runout of the wheel is beyond the tolerance, replace the wheel.
Important: Always measure the runout of new wheels. DO NOT assume that a new wheel is automatically good.
When replacing a wheel, refer to the wheel code that is stamped next to the valve stem. Cross-reference the letter code with the parts catalog.
If the runout of the wheel is within tolerance, and the tire/wheel assembly runout cannot be reduced to an acceptable level by using the match-mounting technique, replace the tire.
Important: Always remeasure the tire/wheel assembly runout after you replace the tire.
If you notice a large difference in runout measurements between on-vehicle testing and off-vehicle testing, the runout problem is due to one of the following:
• | Stud circle runout |
• | Hub flange runout |
• | A mounting problem between the wheel and the vehicle |
The listed tolerances should serve only as a guideline. If runout measurements are within tolerance but are marginal, some sensitive vehicles may still be affected. Always reduce runout to as little as possible in order to attain optimum results under all conditions.
Radial force variation is the difference in the stiffness of a tire (1) as the tire rotates and contacts the road. The tire and wheel assemblies have some variation due to splices in the tire plies. These splices do not cause a problem unless the force variation is excessive. These stiff spots in the tire can deflect the tire and wheel assembly upward as the assembly contacts the road.
If the tire has only one stiff spot, the spot will deflect the spindle once per each revolution of the tire and wheel assembly, thus causing a first-order tire/wheel vibration. If the tire has two stiff spots, the spots cause a second-order vibration. First-order and second-order tire/wheel vibrations are the most common as a result of radial force variation. Third-order, fourth-order, or higher are possible but rarely occur.
Ensure that the tire and wheel assembly runout is at an absolute minimum. This is the most effective way to minimize the possibility of force variation as a factor in tire and wheel assembly vibrations. However, some tire and wheel assemblies exhibit vibration-causing force variation even though they are within runout and balance tolerances. These instances are becoming increasingly rare due to tighter tolerances and higher standards in manufacturing.
If you suspect force variation as a factor in tire and wheel assembly vibration complaints, substitute one or more known good tire and wheel assemblies.
Lateral force variation tends to deflect the vehicle to the side, or laterally. Lateral force variation is based on the same concept as radial force variation. A snaky belt inside the tire may be the cause of lateral force. Test the vehicle with substitute tires before installing replacement tires.
A lateral force variation condition is rare. The best way to eliminate lateral force variation is to ensure that the lateral runout of the tire and wheel assemblies is at an absolute minimum.
The vehicle will wobble or waddle at slow speeds of 8-40 km/h (5-25 mph) when lateral force variation is excessive. This condition is usually related to the first-order of tire and wheel rotation.
When lateral runout occurs, inspect the wheel hub/axle flange runout if you are performing an on-vehicle test procedure, but not during off-vehicle testing. The tolerances provided are only guidelines. Perform corrections only if the on-vehicle runout cannot be brought to within tolerance.
Specification (Guideline)
Runout tolerance: 0.25 mm (0.010 in)
Use the wheel stud runout procedure whenever the following conditions occur:
• | The off-vehicle radial runout differs significantly from the on-vehicle radial runout |
• | Earlier attempts to correct the tire and wheel vibration condition have been unsuccessful |
Measure the stud runout as close to the flange as possible.
Specification (Guideline)
Runout tolerance: 0.80 mm (0.030 in)