Removal Procedure
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove two bolts and the
front pipe/TWC assembly (2) from the exhaust manifold (1).
- Remove the electrical
connector at the heated oxygen sensor (H02S2) (6).
- Remove two nuts and the
front pipe/TWC assembly (1) from the resonator/muffler/tail pipe assembly.
- Remove the hanger supporting the TWC.
- Remove the front pipe/TWC assembly (1) from the vehicle.
- Clean the gasket and the seal mating surfaces.
Installation Procedure
Important: When installing a new exhaust system component, always use new gaskets
and seals.
- Install the front pipe/TWC assembly to the vehicle.
- Support the TWC with a hanger.
- Attach the front pipe/TWC assembly with a new gasket to the resonator/muffler/tail
pipe assembly.
- Secure the resonator/muffler/tail pipe assembly with two nuts.
Do not fully tighten the nuts.
- Attach the electrical
connector to the heated oxygen sensor (H02S2) (6).
- Connect the front pipe/TWC assembly, with a new seal, to the exhaust
manifold and secure with two bolts. Do not fully tighten the bolts.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Align all system
components before tightening the fasteners, in order to prevent noise or vibrations.
Tighten
• | Tighten the front pipe/TWC assembly-to-exhaust manifold bolts
to 50 N·m (37 lb ft). |
• | Tighten the front pipe/TWC assembly-to-resonator/muffler/tail
pipe assembly nuts to 35 N·m (26 lb ft). |
- Lower the vehicle.