GM Service Manual Online
For 1990-2009 cars only

Component

Specification

Metric

English

  • B1 Brake Piston Stroke

0.63-1.73 mm

0.025-0.068 in

  • B2 Brake Piston Stroke

1.01-2.25 mm

0.040-0.088 in

  • Direct Clutch Piston Return Spring Free Length

15.13 mm

0.594 in

  • Direct Clutch Piston Stroke

0.19-1.75 mm

0.008-0.068 in

  • Forward Clutch Piston Return Spring Free Length

15.10 mm

0.595 in

  • Forward Clutch Piston Stroke

1.40-2.24 mm

0.056-0.880 in

  • Oil Pump Body-to-Driven Gear Clearance

0.07-0.15 mm

0.0028-0.0059 in

  • Oil Pump Drive Gear and Driven Gear Side Clearance

0.02-0.05 mm

0.0008-0.0019 in

  • Oil Pump Drive Gear Tip Clearance

0.11-0.14 mm

0.0044-0.0055 in

  • Output Shaft End Play

0.30-0.90 mm

0.012-0.035 in

  • Overdrive (Case Side) Clutch Piston Return Springs Free Length

15.10 mm

0.594 in

  • Overdrive (Case Side) Snap Ring-to-Brake Flange Clearance

0.35-1.91 mm

0.014-0.075 in

  • Overdrive (Planetary Gear Side) Clearance

1.47-2.28 mm

0.058-0.089 in

Component

Specification

Metric

English

Accumulator Pistons and Springs

  • Direct Clutch Accumulator Piston Outer Diameter

31.80-31.85 mm

1.252-1.254 in

  • Direct Clutch Accumulator Piston Upper Spring Free Length

42.35 mm

1.667 in

  • Forward Clutch Accumulator Piston Lower Spring Free Length

29.50 mm

1.161 in

  • Forward Clutch Accumulator Piston Outer Diameter

31.80-31.85 mm

1.252-1.254 in

  • Forward Clutch Accumulator Piston Upper Spring Free Length

57.18 mm

2.251 in

  • Second Brake Accumulator Piston Lower Spring Free Length

35.13 mm

1.383 in

  • Second Brake Accumulator Piston Outer Diameter

34.80-34.85 mm

1.370-1.372 in

  • Second Brake Accumulator Piston Upper Spring Free Length

55.18 mm

2.172 in

Front Upper Valve Body Springs

  • Cut Back Valve Spring Coil Outer Diameter

6.85 mm

0.269 in

  • Cut Back Valve Spring Free Length

23.00 mm

0.905 in

  • Secondary Regulator Valve Spring Coil Outer Diameter

17.43 mm

0.681 in

  • Secondary Regulator Valve Spring Free Length

71.23 mm

2.804 in

  • Secondary Valve Spring Coil Outer Diameter

8.58 mm

0.337 in

  • Secondary Valve Spring Free Length

19.24 mm

0.757 in

  • Throttle Valve Primary Spring Coil Outer Diameter

10.90 mm

0.429 in

  • Throttle Valve Primary Spring Free Length

39.55 mm

1.557 in

Lower Valve Body Springs

  • Ball Valve Spring Coil Outer Diameter

11.11 mm

0.437 in

  • Ball Valve Spring Free Length

32.14 mm

1.265 in

  • Bypass Valve Spring Coil Outer Diameter

13.82 mm

0.554 in

  • Bypass Valve Spring Free Length

33.32 mm

1.312 in

  • Inter Coast Modulator Valve Spring Coil Outer Diameter

10.00 mm

0.394 in

  • Inter Coast Modulator Valve Spring Free Length

35.43 mm

1.395 in

  • Low Coast Modulator Valve Spring Coil Outer Diameter

10.00 mm

0.394 in

  • Low Coast Modulator Valve Spring Free Length

42.35 mm

1.667 in

  • Pressure Relief Valve Spring Free Length

38.14 mm

0.501 in

  • Pressure Relief Valve Spring Coil Outer Diameter

13.14 mm

0.517 in

  • Primary Regulator Valve Spring Coil Outer Diameter

17.20 mm

0.677 in

  • Primary Regulator Valve Spring Free Length

56.30 mm

2.216 in

  • TCC Lock-Up Control Valve Spring Coil Outer Diameter

11.30 mm

0.445 in

  • TCC Lock-Up Control Valve Spring Free Length

34.60 mm

1.362 in

  • Valve Damping Spring Coil Outer Diameter

4.95 mm

0.195 in

  • Valve Damping Spring Free Length

20.00 mm

0.787 in

Rear Upper Valve Body Springs

  • Reverse Brake Sequence Valve Spring Coil Outer Diameter

9.20 mm

0.362 in

  • Reverse Brake Sequence Valve Spring Free Length

37.55 mm

1.148 in

  • 1-2 Shift Valve Coil Spring Outer Diameter

8.90 mm

0.350 in

  • 1-2 Shift Valve Spring Free Length

29.15 mm

1.147 in

  • 2-3 Shift Valve Spring Coil Outer Diameter

8.90 mm

0.350 in

  • 2-3 Shift Valve Spring Free Length

29.15 mm

1.147 in

  • 3-4 Shift Valve Spring Coil Outer Diameter

8.90 mm

0.350 in

  • 3-4 Shift Valve Spring Free Length

29.15 mm

1.147 in

Transmissions

  • B1 Brake Piston Stroke

0.63-1.73 mm

0.025-0.068 in

  • B2 Brake Piston Stroke

1.01-2.25 mm

0.040-0.088 in

  • Direct Clutch Piston Return Spring Free Length

15.13 mm

0.594 in

  • Direct Clutch Piston Stroke

0.19-1.75 mm

0.008-0.068 in

  • Forward Clutch Piston Return Spring Free Length

15.10 mm

0.595 in

  • Forward Clutch Piston Stroke

1.40-2.24 mm

0.056-0.880 in

  • Oil Pump Body-to-Driven Gear Clearance

0.07-0.15 mm

0.0028-0.0059 in

  • Oil Pump Drive Gear and Driven Gear Side Clearance

0.02-0.05 mm

0.0008-0.0019 in

  • Oil Pump Drive Gear Tip Clearance

0.11-0.14 mm

0.0044-0.0055 in

  • Output Shaft End Play

0.30-0.90 mm

0.012-0.035 in

  • Overdrive (Case Side) Clutch Piston Return Springs Free Length

15.10 mm

0.594 in

  • Overdrive (Case Side) Snap Ring-to-Brake Flange Clearance

0.35-1.91 mm

0.014-0.075 in

  • Overdrive (Planetary Gear Side) Clearance

1.47-2.28 mm

0.058-0.089 in