Once the leak has been pinpointed and traced to its source,
the cause of the leak must be determined for it to be properly repaired. For
example, if a case component is resealed but the mating surface is damaged,
resealing will not repair the leak. The damaged mating surface must be
repaired or replaced. Before attempting to repair a leak, certain conditions
should be checked for and corrected if necessary. The following conditions
may cause a transmission oil leak.
| Important: The Suzuki 5-speed manual transmission does not use gaskets to seal
major case components. GM P/N 12346240 (Canadian P/N 10953493),
or equivalent, should be used where applicable.
|
• | The oil level is too high. |
• | A plugged breather vent. |
• | Improperly torqued fasteners, dirty or damaged threads. |
• | Warped flanges or mating surfaces. |
• | Scratches, burrs or other damage to mating surfaces. |
• | Insufficient or excessive amounts of sealer. |
• | Cracking or porosity of the cases. |
• | Improper sealant used where applicable. |
• | Scratched, nicked or damaged propeller shaft surfaces. |
• | Loose or worn bearing causing excessive seal wear. |