Subject: | Brake Pulsation/Vibration, Contamination/Corrosion Between Hub and
Rotor and/or Drum and Axle Flange (Clean Rotor and Hub and/or Drum and Axle
Flange Mounting Surfaces) |
Models: | 1999-2003 Chevrolet Tracker |
Condition
Some customers may comment on a brake pulsation/vibration while braking.
Typically this condition is observed after 3-4 brake applications when the
brakes are warm. This condition will not effect the vehicle's braking performance.
Cause
This condition may be caused by foreign material that may have become
clamped between the front hub and rotor and/or the rear drum and the axle
flange during vehicle assembly.
Correction
Important:
• | Resurfacing the front rotors and the rear drums will not correct this
condition without also cleaning the rotor and hub and/or drum and axle flange
mounting surfaces. |
• | Refer to General Motors Corporate Service Bulletin #00-05-22-002A,
Brake Rotor Warranty Service Procedure for additional information and diagnosis. |
Follow the service procedure below for diagnosis and repair of this
condition.
- Release the park brake.
- Raise and support the vehicle. Refer to Lifting and Jacking the
Vehicle in General Information (SI Document ID #373387).
- Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and Installation in Tires and Wheels (SI Document ID #800565).
- Use a paint stick or equivalent to mark the position of the rotor
on the hub.
- Remove the front caliper bracket mounting bolts.
- Lift the caliper and the caliper bracket, along with the brake
pads, off of the rotor.
Notice: Do not allow the brake components to hang from the flexible brake hoses.
Damage to the brake hoses could result.
- Suspend the caliper and the caliper bracket with a wire in order to
prevent damage to the brake hose.
- Remove the brake rotor from the wheel hub. If necessary, install
two 8 mm bolts into the rotor. Tighten the bolts in order to force
the rotor off of the wheel hub.
- Inspect for corrosion and/or foreign material on the rotor to
hub surface.
- Clean the rotor and hub mounting surface with the J 42450-A,
hub cleaning kit and J 41013, rotor resurfacing kit and brake cleaner,
P/N 12378392 (in Canada, use P/N 88901247) or equivalent.
- Align the paint marks and install the brake rotor to the hub.
- Measure the rotor lateral runout. Refer to Brake Rotor Assembled
Lateral Runout (LRO) Measurement SI Document ID #891262.
- Place the caliper and the caliper bracket into position. Secure
the caliper and the caliper bracket with the 2 caliper bracket mounting
bolts.
Tighten
Tighten the bolts to 85 N·m (61.5 lb ft).
- Remove the 4 screws (1,3,4,6), the 2
clips (2,5), and lift up the console.
- Loosen the parking brake cable lock nut
(2).
- Remove the drum from the axle hub. If the drum cannot be removed
by hand, install two 8 mm bolts into the drum. Tightening the bolts
will force the drum off the hub.
- Clean the drum and axle flange mounting surfaces with the J 42450-A,
hub cleaning kit and J 41013, rotor resurfacing kit and brake cleaner,
P/N 12378392 (in Canada, use P/N 88901247) or equivalent.
- Before installing the drum,
measure the outer diameter of the brake shoes (3). The outer diameter of the
brake shoes should be between 219.4 mm (8.638 in) and 219.7 mm
(8.650 in). If the outer diameter of the brake shoes is not within
specification, turn the adjuster (2) in order to adjust the outer diameter
of the shoes.
- Clean the brake drum with brake cleaner, P/N 12378392 (in
Canada, use P/N 88901247) or equivalent and install the drum.
- Install the tire and wheel assembly. Refer to Tire and Wheel Removal
and Installation in Tires and Wheels (SI Document ID #800565).
- Lower the vehicle.
- Press the brake pedal 3-5 times before starting the vehicle.
- Road test the vehicle.
Parts Information
Part Number
| Description
|
12378392 (in Canada, use 88901247)
| Brake Cleaner
|
Parts are currently available from GMSPO.
Warranty Information
For vehicles repaired under warranty, use:
Labor Operation
| Description
| Labor Time
|
H0127
| Rotor Assembly -- R&R
| Use Published Labor Operation Time
|
H0207
| Drum Assemble -- R&R
| Use Published Labor Operation Time
|