Removal Procedure
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the two nuts from
the catalytic converter assembly (1) and separate from the resonator/muffler/tail
pipe assembly (2).
- Remove the hangers supporting
the resonator/muffler/tail pipe assembly (7).
- Remove the resonator/muffler/tail pipe assembly from the vehicle.
- Clean the gasket and the seal mating surfaces.
Installation Procedure
Important: When installing a new exhaust system component, always use new gaskets
and seals.
- Install the resonator/muffler/tail
pipe assembly to the vehicle.
- Support the resonator/muffler/tail pipe assembly with hangers.
- Attach the resonator/muffler/tail pipe assembly (7) with a new
gasket to the catalytic converter assembly (5).
- Secure the resonator/muffler/tail pipe assembly with two nuts.
Do not fully tighten the nuts.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Align all system
components before tightening the fasteners, in order to prevent noise or vibrations.
Tighten
Tighten the catalytic converter to resonator/muffler/tail pipe assembly
bolts to 50 N·m (37 lb ft).
- Lower the vehicle.