GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2003 🢒 Tracker - 4WD 🢒 Body and Accessories 🢒 Doors 🢒 Hinge Replacement - Rear Door Lower

Removal Procedure

    Object Number: 487564 Size: SH
  1. Open the front side door in order to gain access to the rear side door lower hinge bolts (2, 3).
  2. Mark the position of the rear side door lower hinge (1) to the rear side door and the door jamb.
  3. Remove the 2 bolts (3) which secure the lower hinge (1) to the door.
  4. Remove the 2 bolts (2) which secure the lower hinge (1) to the door jamb.
  5. Remove the lower hinge (1) from the vehicle.

Installation Procedure

    Object Number: 487564 Size: SH
  1. Install the rear side door lower hinge (1) to the vehicle by aligning the hinge with the marks made during the removal procedure. Secure the hinge to the door jamb with the 2 bolts (2). Do not tighten fully at this time.

    2. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  2. Install the 2 bolts (3) which secure the lower hinge (1) to the door.

    3. Tighten
    Tighten the rear side door lower hinge bolts to 27 N·m (19 lb ft).

  3. Close the front side door.