GM Service Manual Online
For 1990-2009 cars only

This section outlines the Emission Warranty that GM provides for your vehicle, in accordance with the U.S. Federal Clean Air Act. Defects in material or workmanship in GM emission parts may also be covered by the 3 year/36,000 mile "Bumper-to-Bumper" coverage. There may be additional coverage on GM diesel engine vehicles. In any case, the warranty with the broadest coverage applies.

What Is Covered

The parts covered under the Emission Control Systems warranties are listed under "Emission Warranty Parts List" later in this section.

What Is Not Covered

The Emission Control Systems warranties obligations do not apply to conditions resulting from tampering, abuse, neglect, or improper maintenance; or any other items listed under "What is not Covered" in the New Vehicle Warranty. The "Other Terms" presented in the New Vehicle Limited Warranty also apply to the emission related warranties.

How to Determine the Applicable Emissions Control System Warranty

State and Federal agencies may require a different emission control system warranty depending on whether the truck has a light or a heavy duty emission control system. Do the following to determine your truck's system:

  1. Locate the Emission Control Label. The label will be attached inside the engine compartment or on the underside of the hood, the engine air cleaner housing, or on the engine.
  2. The language found along the bottom left side of the label will describe the type of emission control system (i.e. Light Duty or Heavy Duty).

Federal Emission Control Systems

Federal Warranty Coverage

Both the Emission Defect Warranty and the Emission Performance Warranty described below begin on the date the vehicle is first delivered or put into use and continue as follows:

    • Light Truck equipped with Light Duty Gasoline Engines
       - 2 years or 24,000 miles and 8 years or 80,000 miles for the catalytic converter, the vehicle/powertrain control module, transmission control module, or other onboard emissions diagnostic device, including emission-related software, whichever comes first.
    • Light Duty Truck equipped with Heavy Duty Gasoline Engine
       - 5 years or 50,000 miles, whichever comes first.
    • Light Duty Truck equipped with Heavy Duty Diesel Engine
       - 5 years or 100,000  miles, whichever comes first.

Emission Defect Warranty

GM warrants to the owner the following:

    • The vehicle was designed, built, and equipped so as to conform at the time of sale with the applicable regulations of the Federal Environmental Protection Agency (EPA).
    • The vehicle is free from defects in material and workmanship which cause the vehicle to fail to conform with those regulations during the emission warranty period.

Emission related defects in the genuine GM parts listed under the Emission Warranty Parts List, including related diagnostic costs, parts and labor are covered by this warranty.

Emission Performance Warranty

Some states and/or local jurisdictions have established periodic vehicle Inspection and Maintenance (I/M) programs to encourage proper maintenance of your vehicle. If an EPA-approved I/M program is enforced in your area, you may also be eligible for Emission Performance Warranty coverage when all of the following conditions are met:

    • The vehicle has been maintained and operated in accordance with the instructions for proper maintenance and use set forth in the Owner Manual and the Warranty and Maintenance Schedule booklets supplied with your vehicle.
    • The vehicle fails an EPA-approved I/M test during the emission warranty period.
    • The failure results, or will result, in the owner of the vehicle having to bear a penalty or other sanctions, including the denial of the right to use the vehicle, under local, state, or federal law.

If all of these conditions are met, GM warrants that your dealer will replace, repair, or adjust to GM specifications, at no charge to you, any of the parts listed under the "Emission Warranty Parts List" later in this section, or parts thereof, which may be necessary to cause your vehicle to conform to the applicable emission standards. Non-GM parts labeled "Certified to EPA Standards" are also covered by this warranty.

Emission Warranty Parts List

The parts that may affect your vehicle's emissions are on the following pages. These emission parts are covered under emission warranties as follows.

(**) 8 years/80,000 miles, whichever comes first, Federal Emission Control System Warranty. (Also applies to California certified Light Duty and Medium Duty Trucks.)

Powertrain Control System

ABS Control Module **

Camshaft Position Actuator

Camshaft Position Actuator Valve

Coolant Level Sensor

Data Link Connector

Engine Control Module (ECM) **

Engine Coolant Temperature Sensor

Fuel Control Module **

Intake Air Temperature Sensor

Malfunction Indicator Lamp

Manifold Absolute Pressure Sensor

Mass Air Flow Sensor

Oil Pressure Sensor Active Fuel Management™ (AFM) only

Oxygen Sensor(s)

Powertrain Control Module (PCM) **

Throttle Position Sensor

Vehicle Control Module (VCM) **

Vehicle Speed Sensor

Wheel Speed Sensor

Transmission Controls and Torque Management

GMLAN (CAN) Communications Circuit

Manual Transmission Clutch Switch

Park//Neutral Switch

Torque Converter Clutch Solenoids

Torque Converter Clutch Switch

Transmission Control Module **

Transmission Fluid Temperature Sensor

Transmission Gear Selection Switch (Diesel)

Transmission Internal Mode Switch

Transmission Pressure Control Solenoids

Transmission Pressure Switches

Transmission Shift Solenoids (7/70 Only Cobalt, G5, HHR)

Transmission Speed Sensor (Input)

Transmission Speed Sensor (Output)

Fuel Management System

Common Rail Assembly (6.6L DURAMAX® Diesel)

Diesel Fuel Injection Pump

Diesel Fuel Injector Control Module - EDU (6.6L DURAMAX® Diesel)

Direct Fuel Injector Assembly (6.6L DURAMAX® Diesel)

Fuel Injector

Fuel Pressure Regulator

Fuel Pressure Sensor

Fuel Rail Assembly

Fuel Temperature Sensor

Function Block (6.6L DURAMAX® Diesel)

High Pressure Fuel Pump (SIDI)

Air Management System

Air Cleaner

Air Cleaner Resonator

Air Intake Ducts

Charge Air Control Actuator

Charge Air Control Solenoid Valve

Charge Air Control Valve

Charge Air Cooler

Charge Air Cooler Fan

Idle Air Control Valve

Idle Speed Control Motor

Intake Air Heater

Intake Manifold

Intake Manifold Gasket (7/70 Only 6.6L DURAMAX® Diesel and Impala with 3.5L or 3.9L)

Intake Manifold Heater

Intake Manifold Tuning Valve

Supercharger Assembly

Throttle Body (Replacement Only)

Throttle Body Heater

Turbocharger Assembly

Turbocharger Boost Sensor

Turbocharger Oil Separator

Vacuum Pump (6.6L DURAMAX® Diesel)

Ignition System

Camshaft Position Sensor(s)

Crankshaft Position Sensor(s)

Glow Plug(s) (Diesel)

Glow Plug Controller (Diesel)

Ignition Coil(s)

Ignition Control Module

Knock Sensor

Spark Plug Wires

Spark Plugs

Catalytic Converter System

Catalytic Converter(s) and Muffler if attached as assembly **

Diesel Exhaust Temperature and Pressure Sensors

Diesel Particulate Filter (DPF)

Exhaust Manifold (7/70 Only Corvette 7.0L Equinox and Torrent with 3.4L, DTS, STS and Lucerne with 4.6L, XLR, Impala and LaCrosse with 5.3L right bank)

Exhaust Manifold with Catalytic Converter attached as assembly **

Exhaust Manifold Gasket

Exhaust Pipes and/or Mufflers (when located between catalytic converters and exhaust manifold)

Positive Crankcase Ventilation (PCV) System

Oil Filler Cap

PCV Filter

PCV Oil Separator

PCV Valve

Exhaust Gas Recirculation (EGR) System

EGR Feed and Delivery Pipes or Cast-in Passages

EGR Valve (7/70 Only Express and Savana with 6.6L DURAMAX® Diesel)

EGR Valve Cooler (6.6L DURAMAX® Diesel)

EGR Vacuum Pump Assembly (6.6L DURAMAX® Diesel)

Secondary Air Injection System

Air Pump

Check Valves

Evaporative Emission Control System (Gasoline Engines)

Canister

Canister Purge Solenoid Valve

Canister Vent Solenoid

Fuel Feed and Return Pipes and Hoses

Fuel Filler Cap

Fuel Level Sensor

Fuel Limiter Vent Valve

Fuel Tank(s)

Fuel Tank Filler Pipe (with restrictor)

Fuel Tank Vacuum or Pressure Sensor

Hybrid

Auxiliary Transmission Fluid Pump

Battery Cooling Fan

Battery Pack Control Module (BPCM) **

Battery Pack Current Sensor

Brake Pedal Travel Sensor

Drive Motors A and B

Drive Motor A and B Resolvers

Drive Motor/Generator Control Module (DMCM - HCP, MCPA, MCPB) **

Electro-Hydraulic Brake Control Module (EBCM) **

Energy Storage Control Module **

Fuel Filler Pipe Adapter Seal

Hybrid Batteries

Hybrid Battery Temperature Sensors

Hybrid Battery Voltage Sensors

SGCM Coolant Circuit (fan and fan relay and pump)

Starter Generator

Starter Generator Control Module (SGCM) **

Transmission Friction Elements

Transmission Substrate Temperature Sensor

Miscellaneous Items Used with Above Components are Covered

Belts

Boots

Clamps

Connectors

Ducts

Fittings

Gaskets

Grommets

Hoses

Housings

Mounting Hardware

Pipes

Pulleys

Sealing Devices

Springs

Tubes

Wiring and Relays

Parts specified in your maintenance schedule that require scheduled replacement are covered up to their first replacement interval or the applicable emission warranty coverage period, whichever comes first. If failure of one of these parts results in failure of another part, both will be covered under the Emission Control System Warranty.

For detailed information concerning specific parts covered by these emission control systems warranties, ask your dealer.

The emission warranty on your vehicle is issued in accordance with the U.S. Federal Clean Air Act. Defects in material or workmanship in GM emission parts may also be covered under the New Vehicle Limited Warranty Bumper-to-Bumper coverage. There may be additional coverage on GM diesel engine vehicles. In any case, the warranty with the broadest coverage applies.

What Is Covered

The parts covered under the emission warranty are listed under "Emission Warranty Parts List" later in this section.

How to Determine the Applicable Emissions Control System Warranty

State and Federal agencies may require different emission control system warranty depending on:

    • Whether the vehicle conforms to regulations applicable to light duty or heavy duty emission control systems.
    • Whether the vehicle conforms to or is certified for California regulations in addition to U.S. EPA Federal regulations.

All vehicles are eligible for Federal Emissions Control System Warranty Coverage. If the emissions control label contains language stating the vehicle conforms to California regulations, the vehicle is also eligible for California Emissions Control System Warranty Coverage.

Federal Emission Control System Warranty

Federal Warranty Coverage

    • Car or Light Duty Truck with a Gross Vehicle Weight Rating (GVWR) of 8,500 lbs. or less
       - 2 years or 24,000 miles and 8 years or 80,000 miles for the catalytic converter and the vehicle/powertrain control module (including emission-related software), whichever comes first.
    • Light Duty Truck equipped with Heavy Duty Gasoline Engine and with a Gross Vehicle Weight Rating (GVWR) greater than 8,500 lbs.
       - 5 years or 50,000 miles, whichever comes first.
    • Light Duty Truck equipped with Heavy Duty Diesel Engine and with a Gross Vehicle Weight Rating (GVWR) greater than 8,500 lbs.
       - 5 years or 50,000 miles, whichever comes first.

Federal Emission Defect Warranty

GM warrants to the owner the following:

    • The vehicle was designed, equipped, and built so as to conform at the time of sale with the applicable regulations of the Federal Environmental Protection Agency (EPA).
    • The vehicle is free from defects in material and workmanship which cause the vehicle to fail to conform with those regulations during the emission warranty period.

Emission related defects in the genuine GM parts listed under the Emission Warranty Parts List, including related diagnostic costs, parts, and labor are covered by this warranty.

Federal Emission Performance Warranty

Some states and/or local jurisdictions have established periodic vehicle Inspection and Maintenance (I/M) programs to encourage proper maintenance of your vehicle. If an EPA-approved I/M program is enforced in your area, you may also be eligible for Emission Performance Warranty coverage when all of the following three conditions are met:

    • The vehicle has been maintained and operated in accordance with the instructions for proper maintenance and use set forth in the owner manual supplied with your vehicle.
    • The vehicle fails an EPA-approved I/M test during the emission warranty period.
    • The failure results, or will result, in the owner of the vehicle having to bear a penalty or other sanctions, including the denial of the right to use the vehicle, under local, state, or federal law.

GM warrants that your dealer will replace, repair, or adjust to GM specifications, at no charge to you, any of the parts listed under the "Emission Warranty Parts List" later in this section which may be necessary to conform to the applicable emission standards. Non-GM parts labeled "Certified to EPA Standards" are covered by the Federal Emission Performance Warranty.

California Emission Control System Warranty

This section outlines the emission warranty that GM provides for your vehicle in accordance with the California Air Resources Board. Defects in material or workmanship in GM emission parts may also be covered under the New Vehicle Limited Warranty Bumper-to-Bumper coverage. There may be additional coverage on GM diesel engine vehicles. In any case, the warranty with the broadest coverage applies.

This warranty applies if your vehicle meets both of the following requirements:

    • Your vehicle is registered in California or other states adopting California emission and warranty regulations.*
    • Your vehicle is certified for sale in California as indicated on the vehicle's emission control information label.

* Important: Connecticut, Maine, Massachusetts, Pennsylvania, Rhode Island, and Vermont have California Emissions Warranty coverage. (New York adopted California emission standards, but not the California Emissions Warranty. The Federal Emissions Control Warranty applies to all non-PZEV vehicles in New York.)

California Partial Zero Emission Vehicles (PZEV) have extended coverage on all emission related parts.

Important: California, New York, Massachusetts, Vermont, Maine, Connecticut, Rhode Island, and New Jersey have PZEV Emission Warranty Coverage.

Your Rights and Obligations (For Vehicles Subject to California Exhaust Emission Standards)

In California, new motor vehicles must be designed, equipped, and built to meet the state's stringent anti-smog standards. GM must warrant your vehicle's emission control system for the periods of time and mileage listed provided there has been no abuse, neglect, or improper maintenance of your vehicle. Your vehicle's emission control system may include parts such as the fuel injection system, ignition system, catalytic converter, and engine computer. Also included are hoses, belts, connectors, and other emission related assemblies.

Where a warrantable condition exists, GM will repair your vehicle at no cost to you including diagnosis, parts, and labor.

California Emission Defect and Emission Performance Warranty Coverage

For cars and trucks with light duty or medium duty emissions:

    • For 3 years or 50,000 miles, whichever comes first:
       - If your vehicle fails a smog check inspection, GM will make all necessary repairs and adjustments to ensure that your vehicle passes the inspection. This is your Emission Control System Performance Warranty.
       - If any emission related part on your vehicle is defective, GM will repair or replace it. This is your Short-term Emission Defects Warranty.
    • For 7 years or 70,000 miles whichever comes first:
       - If an emission related part listed in this booklet specially noted with coverage for 7 years or 70,000 miles is defective, GM will repair or replace it. This is your Long-term Emission Control System Defects Warranty.
    • For 8 years or 80,000 miles, whichever comes first:
       - If the catalytic converter, vehicle powertrain control module including emission related software is found to be defective, GM will repair or replace it under the Federal Emission Control System Warranty.
    • For 8 years or 100,000 miles, whichever comes first for California Low Emission Vehicle 2 (LEV2) vehicles equipped with option code NUA:
       - If an emission related part listed in this booklet specially noted with 7 years/70,000 miles or 8 years/80,000 miles is defective, GM will repair or replace it. This is your Long-term Emission Control System Defect Warranty.
    • For 15 years or 150,000 miles, whichever comes first for a Partial Zero Emission Vehicle (PZEV):
       - If any emission related part listed in this booklet is defective GM will repair or replace it. This is your (PZEV) Emission Control System Defects Warranty.

Any authorized Chevrolet dealer will, as necessary under these warranties, replace, repair, or adjust to GM specifications any genuine GM parts that affect emissions.

The applicable warranty period shall begin on the date the vehicle is delivered to the first retail purchaser or, if the vehicle is first placed in service as a demonstrator or company vehicle prior to sale at retail, on the date the vehicle is placed in such service.

Owner's Warranty Responsibilities

As the vehicle owner, you are responsible for the performance of the scheduled maintenance listed in your owner manual. GM recommends that you retain all maintenance receipts for your vehicle, but GM cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

You are responsible for presenting your vehicle to a GM dealer selling your vehicle line as soon as a problem exists. The warranted repairs should be completed in a reasonable amount of time, not to exceed 30 days.

As the vehicle owner, you should also be aware that GM may deny warranty coverage if your vehicle or a part has failed due to abuse, neglect, improper or insufficient maintenance, or modifications not approved by GM.

If you have any questions regarding your rights and responsibilities under these warranties, you should contact the Customer Assistance Center at 1-800-222-1020 or, in California, write to:

State of California Air Resources Board
Mobile Source Operations Division
P.O. Box 8001
El Monte, CA 91731-2990

Emission Warranty Parts List

The emission parts listed here are covered under the Emission Control System Warranty. The terms are explained previously in this section under the "Federal Emission Control System Warranty" and the "California Emission Control System Warranty".

Important: Certain parts may be covered beyond these warranties if shown with asterisk(s) as follows:

    • (*) 7 years/70,000 miles, whichever comes first, California Emission Control System Warranty coverage.
    • (**) 8 years/80,000 miles, whichever comes first, Federal Emission Control System Warranty coverage. (Also applies to California certified light duty and medium duty vehicles.)
    • (*) and (**) are 8 years/100,000 miles, whichever comes first, for California LEV2 vehicles equipped with option code NUA.

The Emission Control System Warranty obligations do not apply to conditions resulting from tampering, abuse, neglect, or improper maintenance; or any other item listed under "What Is Not Covered" under General Motors Corporation New Vehicle Limited Warranty . The "Other Terms" presented under General Motors Corporation New Vehicle Limited Warranty also apply to the emission related warranties.

Powertrain Control System

ABS Control Module **

Camshaft Position Actuator *

Camshaft Position Actuator Valve

Coolant Level Sensor

Data Link Connector

Electronic Throttle Control (ETC) Motor

Engine Control Module (ECM) **

Engine Coolant Temperature Sensor

Fast Idle Solenoid

Flexible Fuel Sensor *

Fuel Control Module **

Intake Air Temperature Sensor

Malfunction Indicator Lamp

Manifold Absolute Pressure Sensor

Mass Air Flow Sensor

Oil Pressure Sensor (DoD™ only)

Oxygen Sensors

Powertrain Control Module (PCM) **

Programmable Read Only Memory (PROM)

Throttle Position Sensor

Throttle Position Switch

Vehicle Control Module (VCM) **

Vehicle Speed Sensor

Wheel Speed Sensor

Transmission Controls and Torque Management

GMLAN (CAN) Communications Circuit

Manual Transmission Clutch Switch

Park/Neutral Switch

Torque Converter Clutch Solenoids

Torque Converter Clutch Switch

Transmission Control Module **

Transmission Fluid Temperature Sensor

Transmission Gear Selection Switch (Diesel)

Transmission Internal Mode Switch

Transmission Pressure Control Solenoids

Transmission Pressure Switches

Transmission Shift Solenoids

Transmission Speed Sensors

Fuel Management System

Common Rail Assembly (6.6L DURAMAX® Diesel) *

Diesel Fuel Injection Pump *

Diesel Fuel Injection Pump Timing Adjust

Diesel Fuel Injector Control Module - EDU (6.6L DURAMAX® Diesel) *

Diesel Fuel Temperature Sensor

Direct Fuel Injector Assembly (6.6L DURAMAX® Diesel) *

Fuel Injector

Fuel Pressure Regulator

Fuel Rail Assembly *

Fuel Rail Pressure Sensor

Function Block (6.6L DURAMAX® Diesel)

High Pressure Fuel Pump (SIDI) *

Air Management System

Air Cleaner

Air Cleaner Diaphragm Motor

Air Cleaner Resonator

Air Cleaner Temperature Compensator Valve

Air Intake Ducts

Charge Air Control Actuator

Charge Air Control Solenoid Valve

Charge Air Control Valve

Charge Air Cooler *

Charge Air Cooler Fan

Idle Air Control Valve

Idle Speed Control Motor

Intake Manifold *

Intake Manifold Gasket (7/70 Only Uplander, Montana SV6, and DURAMAX® Diesel) *

Intake Manifold Heater

Intake Manifold Tuning Valve

Intake Manifold Tuning Valve Relay

Supercharger Assembly *

Throttle Body * (Replacement Only)

Throttle Body Heater

Throttle Closing Dashpot

Turbocharger Assembly *

Turbocharger Boost Sensor

Turbocharger Oil Separator

Turbocharger Thermo Purge Switch

Vacuum Pump (6.6L DURAMAX® Diesel)

Ignition System

Camshaft Position Sensor(s)

Crankshaft Position Sensor(s)

Distributor

Distributor Cap

Distributor Pick Up Coil

Distributor Rotor

Glow Plug(s) (Diesel)

Glow Plug Controller (Diesel)

Glow Plug Relay (Diesel)

Ignition Coil(s)

Ignition Control Module

Ignition Timing Adjustment

Knock Sensor

Spark Plug Wires

Spark Plugs

Catalytic Converter System

Catalytic Converter(s) and Muffler if attached as assembly **

Diesel Exhaust Temperature and Pressure Sensors

Diesel Particulate Filter (DPF) *

Exhaust Manifold (7/70 Only Corvette 7.0L, Equinox, Torrent, Uplander, Montana SV6, Cadillac DTS 4.6L and XLR, (Impala and Grand Prix 5.3L right side) and C/K Trucks < 14,000 GVWR 8.1L) *

Exhaust Manifold with Catalytic Converter attached as assembly **

Exhaust Manifold Gasket

Exhaust Pipes and/or Mufflers (when located between catalytic converters and exhaust manifold)

Positive Crankcase Ventilation System

Oil Filler Cap

PCV Filter

PCV Oil Separator

PCV Valve

Exhaust Gas Recirculation System

EGR Feed and Delivery Pipes or Cast-in Passages

EGR Valve

EGR Valve Cooler (6.6L DURAMAX® Diesel) *

EGR Vacuum Pump Assembly (6.6L DURAMAX® Diesel)

Secondary Air Injection System

Air Pump

Check Valves

Evaporative Emission Control System (Gasoline Engines)

Canister

Canister Purge Solenoid Valve

Canister Vent Solenoid

Fuel Feed and Return Pipes and Hoses

Fuel Filler Cap

Fuel Level Sensor

Fuel Limiter Vent Valve *

Fuel Tank(s) *

Fuel Tank Filler Pipe (with restrictor)

Fuel Tank Vacuum or Pressure Sensor

Hybrid

Auxiliary Transmission Fluid Pump

Battery Cooling Fan

Battery Pack Control Module (BPCM) *

Battery Pack Current Sensor

Brake Pedal Travel Sensor

Drive Motors A and B

Drive Motor A and B Resolvers

Drive Motor/Generator Control Module (DMCM - HCP, MCPA, MCPB) **

Electro-Hydraulic Brake Control Module (EBCM) **

Energy Storage Control Module **

Fuel Filler Pipe Adapter Seal

Hybrid Batteries

Hybrid Battery Temperature Sensors

Hybrid Battery Voltage Sensors

SGCM Coolant Circuit (fan and fan relay and pump)

Starter Generator Control Module **

Transmission Friction Elements

Transmission Substrate Temperature Sensor

Miscellaneous Items Used with Above Components are Covered

Belts

Boots

Clamps

Connectors

Ducts

Fittings

Gaskets

Grommets

Hoses

Housings

Mounting Hardware

Pipes

Pulleys

Sealing Devices

Springs

Tubes

Wiring

Parts specified in your maintenance schedule that require scheduled replacement are covered up to their first replacement interval or the applicable emission warranty coverage period, whichever comes first. If failure of one of these parts results in failure of another part, both will be covered under the Emission Control System Warranty.

Parts specified in your maintenance schedule that require scheduled replacement are covered up to their first replacement interval or the applicable emission warranty coverage period, whichever comes first. If failure of one of these parts results in failure of another part, both will be covered under the Emission Control System Warranty.

For detailed information concerning specific parts covered by these emission control systems warranties, ask your dealer.

Replacement Parts

The emission control systems of your vehicle were designed, built, and tested using genuine GM parts* and the vehicle is certified as being in conformity with applicable federal and California emission requirements. Accordingly, it is recommended that any replacement parts used for maintenance or for the repair of emission control systems be new, genuine GM parts.

The warranty obligations are not dependent upon the use of any particular brand of replacement parts. The owner may elect to use non-genuine GM parts for replacement purposes. Use of replacement parts which are not of equivalent quality may impair the effectiveness of emission control systems.

If other than new, genuine GM parts are used for maintenance replacements or for the repair of parts affecting emission control, the owner should assure himself/herself that such parts are warranted by their manufacturer to be equivalent to genuine GM parts in performance and durability.

* "Genuine GM parts," when used in connection with GM vehicles means parts manufactured by or for GM, designed for use on GM vehicles, and distributed by any division or subsidiary of GM.

Maintenance and Repairs

Maintenance and repairs can be performed by any qualified service outlet; however, warranty repairs must be performed by an authorized dealer except in an emergency situation when a warranted part or a warranty station is not reasonably available to the vehicle owner.

In an emergency, where an authorized dealer is not reasonably available, repairs may be performed at any available service establishment or by the owner, using any replacement part. Chevrolet will consider reimbursement for the expense incurred, including diagnosis, not to exceed the manufacturer's suggested retail price for all warranted parts replaced and labor charges based on Chevrolet's recommended time allowance for the warranty repair and the geographically appropriate labor rate. A part not being available within 10 days or a repair not being completed within 30 days constitutes an emergency. Retain receipts and failed parts in order to receive compensation for warranty repairs reimbursable due to an emergency.

If, in an emergency situation, it is necessary to have repairs performed by other than a Chevrolet dealer and you believe the repairs are covered by emission warranties, take the replaced parts and your receipt to a Chevrolet dealer for reimbursement consideration. This applies to both the Federal Emission Defect Warranty and Federal Emission Performance Warranty.

Receipts and records covering the performance of regular maintenance or emergency repairs should be retained in the event questions arise concerning maintenance. These receipts and records should be transferred to each subsequent owner. GM will not deny warranty coverage solely on the absence of maintenance records. However, GM may deny a warranty claim if a failure to perform scheduled maintenance resulted in the failure of a warranty part.

Claims Procedure

As with the other warranties covered in this booklet, take your vehicle to any authorized Chevrolet dealer facility to obtain service under the emission warranty. This should be done as soon as possible after failing an EPA-approved I/M test or a California smog check test, or at any time you suspect a defect in a part.

Those repairs qualifying under the warranty will be performed by any Chevrolet dealer at no charge. Repairs which do not qualify will be charged to you. You will be notified as to whether or not the repair qualifies under the warranty within a reasonable time, not to exceed 30 days after receipt of the vehicle by the dealer, or within the time period required by local or state law.

The only exceptions would be if you request or agree to an extension, or if a delay results from events beyond the control of your dealer or GM. If you are not so notified, GM will provide any required repairs at no charge.

In the event a warranty matter is not handled to your satisfaction, refer to the "Customer Satisfaction Procedure" under Owner Assistance .

For further information or to report violations of the Emission Control System Warranty, you may contact the EPA at:

Manager, Certification and Compliance
Division (6405J)
Warranty Claims
Environmental Protection Agency
Ariel Rios Building
1200 Pennsylvania Avenue, N.W.
Washington, DC 20460

For a vehicle subject to the California Exhaust Emission Standards, you may contact the:

State of California Air Resources Board
Mobile Source Operations Division
P.O. Box 8001
El Monte, CA 97131-2990

General Motors of Canada Limited warrants to owners of passenger cars, light duty trucks and vans sold in Canada, that the vehicle (1) was designed, built and equipped so as to conform at the time of sale with the Emission Regulations under the Canadian Environmental Protection Act and (2) is free from defects in material and workmanship which cause the vehicle to fail to conform with those regulations for a period of the coverage outlined below.

How to Determine the Applicable Emission Control System Warranty

Federal or provincial agencies may require different emission control system warranties for light duty trucks depending on whether the truck is certified with a light duty or heavy duty emission control system.

Do the following to determine emission eligibility:

  1. Determine if the vehicle is equipped with a gasoline or diesel engine.
  2. Locate the underhood emission control label located inside the engine compartment on the air cleaner assembly or the engine.
  3. The language on the bottom left side of the label will describe if the vehicle is equipped with a light or heavy duty emissions control system.

Emission Control Warranty

The Emission Control Systems Warranty period described below shall begin on the date the vehicle is first delivered to the first retail purchaser or, on the date the vehicle is first placed in service as a demonstrator or company vehicle prior to sale at retail. Emission related defects in the genuine GM components including related diagnostic costs, parts and labour, are covered by this warranty.

    • Passenger Cars, Light Duty Trucks (A Gross Vehicle Weight Rating (GVWR) of 3856 kg (8500 lbs) or less) and Vans Equipped with Light Duty Gasoline Engine
       - For Chevrolet, Pontiac, and GMC, 3 year or 60 000 kilometres whichever comes first; for Buick and Hummer, 4 year or 80 000 kilometres whichever comes first on the Components in the Emission Control Systems Warranty Parts List; and 8 years or 130 000 kilometres, whichever comes first, on the Specified Major Emission Components.
    • Light Duty Truck (A Gross Vehicle Weight Rating (GVWR) of 3856 kg (8500 lbs) or greater) Equipped with Heavy Duty Gasoline Engine
       - 5 years or 80 000 kilometres, whichever comes first.
    • Light Duty Truck (A Gross Vehicle Weight Rating (GVWR) of 3856 kg (8500 lbs) or greater) Equipped with Heavy Duty Diesel Engine
       - 5 years or 80 000 kilometres, whichever comes first.

Emission Performance

Some provinces and local jurisdictions have established periodic vehicle Inspection and Maintenance (I/M) programs to encourage proper maintenance of your vehicle. If a provincial I/M program is enforced in your area you may also be eligible for Emission Performance coverage when all of the following three conditions are met:

  1. The vehicle has been maintained and operated in accordance with the instructions for proper maintenance and use set forth in the Owner Manual and the New Vehicle Limited Warranty, Maintenance and Owner Assistance Information booklet supplied with your vehicle;
  2. The vehicle fails a provincial I/M test during the emission warranty period indicated above; and
  3. The failure results, or will result, in the owner of the vehicle having to bear a penalty or other sanctions (including the denial of the right to use the vehicle) under local, provincial, or federal law.

General Motors of Canada Limited warrants that your dealer will replace, repair, or adjust to GM specifications, at no charge to you, any of the parts listed under the "Emission Warranty Parts List" later in this section which may be necessary to conform to the applicable emission standards. Non-GM parts labelled "Certified to EPA Standards" are covered by the Federal Emission Performance Warranty.

Claims Procedure

Make your vehicle available to any authorized GM dealer as soon as possible after failing a provincial I/M test or at any time you suspect a defect in a part. If all the above conditions are met, GM warrants that your dealer will replace, repair, or adjust to GM specifications, at no charge to you, any of the parts listed under "Emission Control Systems Warranty Parts List" which may be necessary to cause your vehicle to conform to the applicable emission standards.

Repairs which do not qualify will be charged to you.

In the event a warranty matter is not handled to your satisfaction, refer to the Customer Satisfaction Procedure in this booklet under Owner Assistance .

Emission Control Systems Warranty Parts List

Listed below are most of the systems that affect emissions of your vehicle. Emission control components of these systems are covered by the Emission Control Systems Warranty as applicable, or up to the replacement interval specified in your Owner's Manual.

Powertrain Control System

Antilock Brake System (ABS) Control Module *

Malfunction Indicator Lamp

Camshaft Position Actuator

Manifold Absolute Pressure Sensor

Camshaft Position Actuator Valve

Mass Air Flow Sensor

Coolant Level Sensor

Oil Pressure Sensor (Active Fuel Management ™ (AFM) only)

Data Link Connector

Oxygen Sensors

Electronic Throttle Control (ETC) Motor

Powertrain Control Module (PCM) *

Engine Control Module (ECM) *

Programmable Read Only Memory (PROM)

Engine Coolant Temperature Sensor

Throttle Position Sensor

Fast Idle Solenoid

Throttle Position Switch

Flexible Fuel Sensor

Vehicle Control Module (VCM) *

Fuel Control Module *

Vehicle Speed Sensor

Intake Air Temperature Sensor

Wheel Speed Sensor


Fuel Management System

Common Rail Assembly (6.6L  Duramax® Diesel)

Fuel Injector

Diesel Fuel Injection Pump

Fuel Pressure Regulator

Diesel Fuel Injection Pump Timing Adjust

Fuel Rail Assembly

Diesel Fuel Injector Control Module - EDU (6.6L Duramax® Diesel)

Fuel Rail Pressure Sensor

Diesel Fuel Temperature Sensor

Function Block (6.6L Duramax® Diesel)

Direct Fuel Injector Assembly (6.6L Duramax® Diesel)

High Pressure Fuel Pump (SIDI)


Catalytic Converter System

Catalytic Converter(s) and muffler if attached as assembly *

Exhaust Manifold with Catalytic Converter attached as assembly *

Diesel Exhaust Temperature and Pressure Sensors

Exhaust Manifold Gasket

Diesel Particulate Filter (DPF)

Exhaust pipes and/or mufflers when located between converter and exhaust manifold

Exhaust Manifold (7/70 Only Corvette 7.0L, Equinox, Torrent, Uplander, Montana SV6, Cadillac DTS 4.6L and XLR, (Impala & Grand Prix 5.3L right bank) and C/K Truck <14,000 GVWR 8.1L)

 


Transmission Controls and Torque Management

GMLAN (CAN) Communications Circuit

Transmission Gear Selection Switch (Diesel)

Manual Transmission Clutch Switch

Transmission Internal Mode Switch

PARK(P)/NEUTRAL(N) Switch

Transmission Pressure Control Solenoids

Torque Converter Clutch Solenoids

Transmission Pressure Switches

Torque Converter Clutch Switch

Transmission Shift Solenoids

Transmission Control Module *

Transmission Speed Sensors

Transmission Fluid Temperature Sensor

 


Air Management System

Air Cleaner

Intake Manifold Gasket (7/70 only Uplander, Montana SV6, & Duramax Diesel)

Air Cleaner Diaphragm Motor

Intake Manifold Heater

Air Cleaner Resonator

Intake Manifold Tuning Valve

Air Cleaner Temperature Compensator Valve

Intake Manifold Tuning Valve Relay

Air Intake Ducts

Supercharger Assembly

Charge Air Control Actuator

Throttle Body (Replacement Only)

Charge Air Control Solenoid Valve

Throttle Body Heater

Charge Air Control Valve

Throttle Closing Dashpot

Charge Air Cooler

Turbocharger Assembly

Charge Air Cooler Fan

Turbocharger Boost Sensor

Idle Air Control Valve

Turbocharger Oil Separator

Idle Speed Control Motor

Turbocharger Thermo Purge Switch

Intake Manifold

Vacuum Pump (6.6L Diesel)


Ignition System

Camshaft Position Sensor(s)

Glow Plug Relay (Diesel)

Crankshaft Position Sensor(s)

Ignition Coil(s)

Distributor

Ignition Control Module

Distributor Cap

Ignition Timing Adjustment

Distributor Pickup Coil

Knock Sensor

Distributor Rotor

Spark Plug Wires

Glow Plug(s) (Diesel)

Spark Plugs

Glow Plug Controller (Diesel)

 


Evaporative Emission Control System (Gasoline Engines)

Canister

Fuel Level Sensor

Canister Purge Solenoid Valve

Fuel Limiter Vent Valve

Canister Vent Solenoid

Fuel Tank(s)

Fuel Feed and Return Pipes and Hoses

Fuel Tank Filler Pipe (with Restrictor)

Fuel Filler Cap

Fuel Tank Vacuum Sensor or Pressure Sensor


Positive Crankcase Ventilation System

Oil Filler Cap

PCV Oil Separator

PCV Filter

PCV Valve


Exhaust Gas Recirculation System

EGR Feed and Delivery Pipes or Cast-In Passages

EGR Valve Cooler (6.6L DURAMAX® Diesel)

EGR Valve

EGR Vacuum Pump Assembly (6.6L DURAMAX® Diesel)


Secondary Air Injection System

Air Pump

Check Valves


Hybrid

Auxiliary Transmission Fluid Pump

Fuel Filler Pipe Adapter Seal

Battery Cooling Fan

Hybrid Batteries

Battery Pack Control Module (BPCM) *

Hybrid Battery Temperature Sensor

Battery Pack Current Sensor

Hybrid Battery Voltage Sensors

Brake Pedal Travel Sensor

SGCM Coolant Circuit (fan and fan relay and pump)

Drive Motor/Generator Control Module (DMCM - HCP, MCPA, MCPB) *

Starter Generator Control Module *

Drive Motors A and B

Traction Power Inverter Module

Drive Motor A and B Resolvers

Transmission Friction Elements

Electro-Hydraulic Brake Control Module *

Transmission Substrate Temperature Sensor

Energy Storage Control Module *

 


Miscellaneous Items Used in Above Components are Covered

Belts

Housings

Boots

Mounting Hardware

Clamps

Pipes

Connectors

Pulleys

Ducts

Sealing Devices

Fittings

Springs

Gaskets

Tubes

Grommets

Wiring

Hoses

 

If failure of one of the above parts results in failure of another part under the Emission Control Systems Warranty, both will be covered by this warranty. For detailed information concerning specific parts covered by the Emission Control Systems Warranty, ask your dealer.

* Specified Major Emission Components: 8 years/130 000 kilometres, whichever comes first.

What Is Not Covered

The Emission Control Systems Warranty Obligations DO NOT APPLY TO conditions resulting from tampering, abuse, neglect, or improper maintenance. Items listed under "What is Not Covered" under General Motors of Canada Limited New Vehicle Limited Warranty also apply to the emission related warranties.

Parts specified in your maintenance schedule as requiring scheduled replacement are covered up to their first replacement interval or the applicable emission warranty coverage period, whichever comes first. There is no coverage under this warranty for the failure of parts which are not replaced as required in the owner maintenance schedule. If failure of one of these parts results in failure of another part, neither will be covered under the Emission Control Systems Warranty.

For detailed information concerning specific parts covered by these emission control systems warranties, ask your dealer.

THE "OTHER TERMS" PRESENTED IN THE NEW VEHICLE LIMITED WARRANTY ALSO APPLY TO THIS WARRANTY.