Transmission/Transaxle

All Description and Operation

• Transfer Case Description and Operation

All Special Tools and Equipment

• Special Tools

All Visual Identification

• Transfer Case Disassembled View

Cleaning, Inspection, and Adjustment

• Drive Chain, Drive Sprocket, and Driven Sprocket Cleaning and Inspection
• Front Output Shaft and Input Shaft Cleaning and Inspection
• Front/Rear Drive Differential Carrier Cleaning and Inspection
• Oil Pump Cleaning and Inspection
• Rear Output Shaft Cleaning and Inspection
• Rear Output Shaft Rear Bearing Retainer Cleaning and Inspection
• Transfer Case Front Half Cleaning and Inspection
• Transfer Case Rear Half Cleaning and Inspection

Diagnostic Procedures

• Diagnostic Starting Point - Transfer Case
• Symptoms - Transfer Case
• Transfer Case Clunk During Acceleration and Deceleration
• Transfer Case Growl or Grinding Noise
• Transfer Case Leak Diagnosis
• Transfer Case Popping Noise
• Transfer Case Shudder or Binding
• Transfer Case Whine or Rumble Noise

Disassembly, Overhaul, Repair, and Assembly

• Front Output Shaft Bearing and Front Input Bearing Replacement
• Front Output Shaft Drive Sprocket Bearing Replacement
• Front Output Shaft Rear Bearing and Rear Output Shaft Bearing Replacement
• Input Shaft Thrust Bearing Replacement
• Transfer Case Assemble
• Transfer Case Disassemble

Mechanical Specifications

• Fastener Tightening Specifications

Other Specifications

• Adhesives, Fluids, Lubricants, and Sealers
• Approximate Fluid Capacities

Removal, Installation, and Replacement

• Front Output Shaft Seal Replacement
• Input Shaft Seal Replacement
• Rear Output Shaft Seal Replacement
• Transfer Case Adapter Replacement
• Transfer Case Assembly Replacement
• Transfer Case Fluid Replacement
• Transfer Case Speed Sensor Replacement