GM Service Manual Online
For 1990-2009 cars only

Special Tools

    • EN 46119 Valve Spring Compressor Adapter
    • J 8062 Valve Spring Compressor
    • J 38820 Valve Stem Seal Remover/Installer

    Object Number: 637600  Size: SH
  1. Apply sealant GM P/N 12378521 (Canadian P/N 88901148) or equivalent to the threads.
  2. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the (end) oil gallery plugs. Tighten the oil gallery plugs to 38 N·m (28 lb ft).

  4. Object Number: 637599  Size: SH
  5. Apply sealant GM P/N 12378521 (Canadian P/N 88901148) or equivalent to the plugs.
  6. Install the inner oil gallery plugs.

  7. Object Number: 637598  Size: SH
  8. Apply sealant GM P/N 12378521 (Canadian P/N 88901148) or equivalent to the plug.
  9. Install the water jacket plug.

  10. Object Number: 637703  Size: SH
  11. Use J 38820 installer to install the valve seals. There is only one size valve seal.

  12. Object Number: 637701  Size: SH

    Note: Lubricate the valve stems with clean engine oil before installing.

  13. Install the valves. 0.075 mm (0.003 in) oversized valves are available if the valve guides needed to be reamed. Use the same, original size valve seal.

  14. Object Number: 1657357  Size: SH
  15. Install the valve spring and the valve spring retainer.

  16. Object Number: 1657356  Size: SH
  17. Use J 8062 compressor and EN 46119 adapter to compress the valve spring.

  18. Object Number: 659577  Size: SH
  19. Install the valve keys.
  20. Remove J 8062 compressor and EN 46119 adapter .

  21. Object Number: 637610  Size: SH

    Note: Do not try to centralize the electrode on the spark plug. The electrode is offset by design.

  22. Install the spark plugs.