Step
| Action
| Value(s)
| Yes
| No
|
DEFINITION:
Perform this test in order to verify the auto level control air compressor
performance and to identify and repair the potential leaks in the auto level
control air compressor assembly.
|
1
|
- Disconnect the electrical connection to the auto level control
air compressor assembly.
- Disconnect the air line from the dryer.
- Connect the air dryer to the J 22124-B
on
the side opposite of the toggle valve. Close the toggle valve (down position).
- Using fused jumpers, connect the auto level control air compressor
terminal A and E to a 12 V+ source, and terminal D and
G to ground.
- Allow the compressor to run until the J 22124-B
gauge
shows the specified value.
- Disconnect the power supply to the compressor.
Important: After one minute, the pressure may drop down to 620 kPa (90 psi).
This is ACCEPTABLE.
Does the compressor develop the specified pressure?
| 759 kPa
(110 psi)
|
Go to Step 5
|
Go to Step 2
|
2
|
- Apply service air pressure to the J 22124-B
service
valve until the J 22124-B
gauge shows the specified value.
- Inspect for leaks by applying a soap bubble solution to the compressor
at the following locations:
• | The dryer O-ring casting bore (1) |
• | The head casting air intake and exhaust opening (4). |
• | Around the edge of the solenoid valve terminal housing (5). |
• | Around the edge of the cover gasket (6). |
- Repair or replace all of the leaking compressor component(s) as
necessary.
Did you locate and repair any leaks?
| 759 kPa (110 psi)
690 kPa (100 psi)
|
Go to Step 3
|
Go to Step 5
|
3
|
- Connect the fused power supply to the compressor in order to activate
the compressor.
- Allow the compressor to run until the J 22124-B
gauge
shows the specified value.
Does the compressor develop the specified pressure?
| 759 kPa
(110 psi)
| System OK
|
Go to Step 4
|
4
| Replace
the compressor. Refer to
Air Compressor Replacement
.
Has the repair been performed?
| --
| Go to Automatic Level Control System Operation Check
| --
|
5
| Monitor
the J 22124-B
gauge for 1 minute.
Does the pressure drop down below the specified value?
| 620 kPa
(90 psi)
|
Go to Step 2
| System OK
|