GM Service Manual Online
For 1990-2009 cars only
Makes
🢒
Chevrolet
🢒
2009
🢒
Uplander
🢒
Engine
🢒
Engine Cooling
🢒 Exhaust Crossover Pipe Replacement
Removal Procedure
Remove the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.
Disconnect the heater hoses from the heater pipes.
Remove the nuts holding the heater pipes onto the throttle body.
Position the heater pipes out of the way.
Remove the exhaust crossover heat shield bolts (1).
Remove the exhaust crossover heat shield (2).
Remove the exhaust crossover pipe nuts (1).
Remove the exhaust crossover pipe (2).
Remove the exhaust crossover pipe seals.
Installation Procedure
Install the exhaust crossover pipe seals to the exhaust manifolds.
Install the exhaust crossover pipe (2).
Caution:
Refer to
Fastener Caution
in the Preface section.
Install the exhaust crossover pipe nuts (1) and tighten to
20 N·m (15 lb ft)
.
Install the exhaust crossover heat shield (2).
Install the exhaust crossover heat shield bolts (1) and tighten to
10 N·m (89 lb in)
.
Position the heater pipes back to the original position.
Install the nuts holding the heater pipes on the throttle body.
Connect the heater hoses onto the heater pipes.
Install the air cleaner outlet duct. Refer to
Air Cleaner Outlet Duct Replacement
.