Removal Procedure
The muffler is serviced as one piece from the catalytic converter to the tail
pipe.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
Notice: To prevent internal damage to the flexible coupling of the catalytic
converter assembly, the converter must be supported. The vertical movement
at the rear of the catalytic converter assembly must not exceed 6 degrees
up or down.
- Use a utility stand in order to support the catalytic converter.
- Remove the catalytic converter bolts.
- Remove the catalytic converter gasket.
- Remove the exhaust hanger insulators from
the exhaust pipes.
- Support and lower the rear crossmember. AWD models refer to
Crossmember Replacement
in Frame and Underbody.
- Remove the muffler and exhaust pipes towards the front of the vehicle
and over the rear axle.
- Clean the catalytic converter flange and the muffler flange.
Installation Procedure
- Install the muffler and exhaust pipes over the rear axle and towards
the rear of the vehicle.
- Install the exhaust hanger insulators to
the exhaust pipes.
- Install rear crossover. AWD models refer to
Crossmember Replacement
in Frame and Underbody.
- Install a new catalytic converter gasket.
Notice: Refer to Fastener Notice in the Preface section.
- Install the catalytic converter bolts.
Tighten
Tighten the catalytic converter bolts to 34 N·m
(25 lb ft).
- Lower the vehicle.