Step
| Action
| Value
| Yes
| No
|
DEFINITION: The high and low side pressures may be normal or slightly less than normal.
• | Slight Refrigerant Under Charge |
• | Refrigerant Contamination |
|
1
| Were you sent here from the A/C System Performance Test?
| --
| Go to
Step 2
| Go to
Air Conditioning (A/C) System Performance Test
|
2
| Refer to the panel air outlet temperatures recorded during the A/C system performance test.
Does the discharge air temperature between the right and left center panel outlets vary by more than 1-2°C (2-3°F)?
| --
| Go to
Step 7
| Go to
Step 3
|
3
| Did the customer mention that the A/C system output temperatures are good at first, but then turn warm during extended drives?
| --
| Go to
Step 4
| Go to
Step 5
|
4
| Increase engine speed to 2,000 RPM.
During extended operation of the A/C system, does the low side pressure decrease, possibly accompanied by heavy frost on the liquid line between the expansion device and the evaporator?
| --
| Go to
Air Conditioning (A/C) Diagnostics - Pressure Zone D
| Go to
Step 5
|
5
| Refer to the pressures recorded during the A/C system performance test.
Inspect for the following conditions:
Caution: Refer to Moving Parts and Hot Surfaces Caution in the Preface section. • | The high side pressure is slightly greater than the specified pressure ranges but still within Zone A on the A/C Pressure-Zone Classification Chart in the A/C System Performance Test. Refer to
Air Conditioning (A/C) System Performance Test
. |
• | The discharge line is hot. |
• | The suction line is cool. |
Do the listed conditions exist?
| --
| Go to
Step 7
| Go to
Step 6
|
6
| Refer to the pressures recorded during the A/C system performance test.
Inspect for the following conditions:
• | The low side pressure is slightly lower than the specified pressure ranges but still within Zone A on the A/C Pressure-Zone Classification Chart in the A/C System Performance Test. Refer to
DTC B0238, B0239, B0248-B0250, B0268, B0269, B0408, B0409, B0414, B0418, B0419, B0424, B0428, B0429, B0434, B3532, B3747-B3749, or B3782
. |
• | The discharge line is warm-to-hot. |
• | The suction line is cool-to-warm. |
Do the listed conditions exist?
| --
| Go to
Step 8
| Go to
DTC B0238, B0239, B0248-B0250, B0268, B0269, B0408, B0409, B0414, B0418, B0419, B0424, B0428, B0429, B0434, B3532, B3747-B3749, or B3782
|
7
| The A/C system may be undercharged.
- Leak test the A/C system. Refer to
Leak Testing
.
- Recharge the A/C system to specifications. Refer to
Refrigerant Recovery and Recharging
.
Is the repair complete?
| --
| Go to
Step 14
| --
|
8
| The A/C system may be contaminated.
View the
J 43600
ACR 2000 Air Conditioning Service Center information screen for detection of foreign gases in the A/C system.
Do foreign gases exist?
| --
| Go to
Step 9
| Go to
Step 10
|
9
|
- Evacuate the A/C system to a scavenging tank. Refer to
Refrigerant Recovery and Recharging
.
- Recharge the A/C system to specifications.
Is the repair complete?
| --
| Go to
Step 14
| --
|
10
| The A/C system may contain too much moisture or air.
- Evacuate and recharge the A/C system to specifications. Refer to
Refrigerant Recovery and Recharging
.
- Operate the A/C system and inspect the panel outlet air temperatures. Refer to
Air Conditioning (A/C) System Performance Test
.
Are the panel outlet temperatures within the specified ranges of the A/C Performance Test Table?
| --
| Go to
Step 15
| Go to
Step 11
|
11
| The A/C system may contain too much refrigerant oil.
Important: Operate the A/C system on low in order to enhance oil flow to the high side of the system.
- Operate the A/C system with the engine at idle speed and the blower speed on low for approximately 15 minutes.
- Recover the refrigerant from the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Remove the receiver dehydrator. Refer to
Receiver Dehydrator Replacement
.
- Drain and measure the refrigerant oil from the receiver dehydrator.
Is the amount of refrigerant oil drained from the receiver greater than the specified value?
| 148 ml (5 oz)
| Go to
Step 12
| Go to
Step 13
|
12
|
- Reinstall the receiver dehydrator. Refer to
Receiver Dehydrator Replacement
.
- Flush the A/C system. Refer to
Flushing
.
- Recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Are the repairs complete?
| --
| Go to
Step 14
| --
|
13
|
- Add the specified amount of refrigerant oil to the receiver dehydrator. Refer to
Refrigerant System Capacities
.
- Install the receiver dehydrator. Refer to
Receiver Dehydrator Replacement
.
- Recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
Are the repairs complete?
| --
| Go to
Step 14
| --
|
14
|
- Record the low and high side pressures and the instrument panel (I/P) outlet air temperature.
- Compare the panel outlet temperatures to those listed in the A/C System Performance Chart. Refer to
Air Conditioning (A/C) System Performance Test
.
Are the high and low side pressures and I/P outlet temperatures within specifications?
| --
| Go to
Step 15
| Go to
Air Conditioning (A/C) System Performance Test
|
15
| Operate the system in order to verify the repair.
Did you find and correct the condition?
| --
| System OK
| Go to
Symptoms - HVAC Systems - Manual
|