- Install the air temperature door (4).
Important: The actuator lever can only be inserted into the door one way.
- Install the air temperature actuator lever (3).
- Install the air temperature actuator (2).
Notice: Refer to Fastener Notice in the Preface section.
- Install the air temperature actuator bolts/screws (1).
Tighten
Tighten the bolts/screws to 1.2 N·m (11 lb in).
Important: Align the temperature sensor wire with the opening in the upper HVAC case. Improper alignment will pinch and/or cut the sensor wire.
- Align and install the upper module case to the lower module case.
- Install the lower HVAC module bolts/screws (1).
Tighten
Tighten the bolts/screws to 1.2 N·m (11 lb in).
- Install the heater core (2).
- Install the heater core pipe bolt/screw (1).
Tighten
Tighten he bolts/screws to 1.2 N·m (11 lb in).
- Install the heater core cover (2).
- Install the heater core cover bolts/screws (1).
Tighten
Tighten the bolts/screws to 1.2 N·m (11 lb in).
- Install the heater outlet duct.
- Install the heater outlet duct bolts/screws.
Tighten
Tighten the bolts/screws to 1.2 N·m (11 lb in).
- Install the HVAC module to dash panel sound barrier seal (1).
- Install the upper HVAC module bolt/screw.
Tighten
Tighten the bolt/screw to 1.2 N·m (11 lb in).
- Install the right side HVAC module bracket (2).
- Install the right side HVAC module bracket bolts/screws (1).
Tighten
Tighten the bolts/screws to 1.4 N·m (12 lb in).
- Install the air inlet housing.
- Install the air inlet housing bolts/screws (1).
Tighten
Tighten the bolt/screw to 1.2 N·m (11 lb in).
- Install the evaporator temperature sensor connector (1) to the case.
- Install the HVAC module. Refer to
HVAC Module Assembly Replacement
.
- Re-calibrate the actuators. Refer to
Actuator Recalibration
.