Input Clutch Housing End Play Check FWD Only
Special Tools
• | J 26958 Output Shaft Loading and Aligning Tool |
• | J 26958-10B Adapter Plug |
• | J 33381-A Final Drive Remover and Installer |
• | J 33386-A Input Shaft End Play Tool |
• | J 38385 Output Shaft Loading Tool Adapter |
• | J 43425 Output Shaft Loading Tool Adapter |
For equivalent regional tools, refer to
Special Tools.
- Adjust the collar on tool
J 33381-A remover and installer
to the 4T65-E CLUTCH & DRUM setting.
- Install
J 33381-A remover and installer
into the input clutch housing assembly (632).
- Tighten the threaded rod of
J 33381-A remover and installer
until the rod is finger tight.
- Use
J 33381-A remover and installer
in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
- Install the assembly (632) into the case. Be sure that the assembly is down all the way.
- Remove
J 33381-A remover and installer
from the assembly.
Note: The tool
J 38385 loading tool adapter
(3) is used on a standard duty transmission, and
J 43425 loading tool adapter
(3) is used on a heavy duty transmission.
- Install
J 38385 loading tool adapter
(3) for a standard duty transmission or
J 43425 loading tool adapter
(3) for a heavy duty transmission.
Note: The tool
J 26958-10B adapter plug
(2) is model specific and can be used on a standard duty and a heavy duty transmission. This tool has a small
end (4) and a larger end (5). Standard duty would use the smaller end (4) facing down, and a heavy duty would use the larger end (5) facing down.
- Install
J 26958-10B adapter plug
(2) depending on model. Stadard duty uses this tool with the smaller end (4) facing down. Heavy duty uses this tool with the
larger end (5) facing down.
Note: Install bolts and tighten securely to prevent tool deflection during end play measurement.
- Install
J 26958 loading and aligning tool
(1) onto the case extension (6).
- Using two bolts, install
J 33386-A end play tool
onto the case.
- Tighten the bolts in order to securely hold
J 33386-A end play tool
.
- Tighten
J 26958 loading and aligning tool
finger tight in order to eliminate differential carrier end play.
- Insert the thrust washer (630) from the input clutch housing into
J 33386-A end play tool
as indicated. If the thrush washer will not fit
into
J 33386-A end play tool
, select the next size smaller thrust washer and recheck.
- Use a feeler gage in order to measure the clearance between
J 33386-A end play tool
and the thrust washer (630).
• | If the clearance is less than 0.1521 mm (0.006 in), use the current size thrust washer. |
• | If the clearance is 0.1521 mm (0.006 in) or more, select the next size larger thrust washer and recheck. |
- Remove
J 33386-A end play tool
.
- Adjust the collar on tool
J 33381-A remover and installer
to the 4T65-E CLUTCH & DRUM setting. Make sure that the threaded rod is fully loosened.
- Install
J 33381-A remover and installer
into the input clutch housing (632).
- Tighten the threaded rod of
J 33381-A remover and installer
until the rod is finger tight.
- Use
J 33381-A remover and installer
in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
- Remove the assembly (632) from the case.
- Position the transmission so that the oil pan is facing down.
- Remove
J 26958 loading and aligning tool
(1),
J 26958-10B adapter plug
(2), and
J 38385 loading tool adapter
(3) or
J 43425 loading tool adapter
(3).
Input Clutch Housing End Play Check F4WD Only
Special Tools
• | J 33381-A Final Drive Remover and Installer |
• | J 33386-A Input Shaft End Play Tool |
• | J 36850 Assembly Lubricant |
• | J 44472 End Play Checking Tool |
For equivalent regional tools, refer to
Special Tools.
- Install the final drive sun gear shaft (689).
- Use
J 36850 lubricant
or equivalent in order to retain the parking gear thrust bearing (695) to the parking gear (696).
- Install the parking gear thrust bearing (695) and the parking gear (696).
- Install the final drive sun gear (697).
Note: Install bolts and tighten securely to prevent tool deflection during end play measurement.
- Install
J 44472 end play checking tool
.
- Adjust the collar on tool
J 33381-A final drive remover and installer
to the 4T65-E CLUTCH& DRUM setting.
- Install
J 33381-A final drive remover and installer
into the input clutch housing assembly (632).
- Tighten the threaded rod of
J 33381-A final drive remover and installer
until the rod is finger tight.
- Use
J 33381-A final drive remover and installer
in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
- Install the assembly (632) into the case. Be sure that the assembly is down all the way.
- Remove
J 33381-A final drive remover and installer
from the assembly.
- Using two bolts, install
J 33386-A end play tool
onto the case.
- Tighten the bolts in order to securely hold
J 33386-A end play tool
.
- Tighten
J 44472 end play checking tool
finger tight in order to eliminate differential carrier end play.
- Insert the thrust washer (630) from the input clutch housing into
J 33386-A end play tool
as indicated. If the thrush washer will not fit
into
J 33386-A end play tool
, select the next size smaller thrust washer and recheck.
- Use a feeler gauge in order to measure the clearance between
J 33386-A end play tool
and the thrust washer (630).
• | If the clearance is less than 0.1521 mm (0.006 in), use the current size thrust washer. |
• | If the clearance is 0.1521 mm (0.006 in) or more, select the next size larger thrust washer and recheck. |
- Remove
J 33386-A end play tool
.
- Adjust the collar on tool
J 33381-A final drive remover and installer
to the 4T65-E CLUTCH & DRUM setting. Make sure that the threaded rod is fully loosened.
- Install
J 33381-A final drive remover and installer
into the input clutch housing (632).
- Tighten the threaded rod of
J 33381-A final drive remover and installer
until the rod is finger tight.
- Use
J 33381-A final drive remover and installer
in order to lift the input clutch housing assembly (632). The sprag clutch assemblies will also be attached.
- Remove the assembly (632) from the case.
- Position the transmission so that the oil pan is facing down.
- Remove
J 44472 end play checking tool
.
- Remove the final drive sun gear (697).
- Remove the parking gear (696) and the parking gear thrust bearing (695).
- Remove the final drive sun gear shaft (689).