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Left Hand Power Sliding Side Door Inoperative (Replace Cable Assembly)

Subject: Left Hand Power Sliding Side Door Inoperative (Replace Cable Assembly)

Models:2002-2005 Chevrolet Venture
2002-2004 Oldsmobile Silhouette
2002-2005 Pontiac Montana



Condition

Some customers may comment that the left hand power sliding side door is inoperative.

Cause

The cable may be bound up internally or the cable end may have come off.

Correction

Replace the cable assembly following the procedure below.

Procedure

  1. Remove the actuator following SI Document ID #755875.

  2. Object Number: 1564550  Size: MF
  3. Locate the optic sensor. Refer to the illustration above.

  4. Object Number: 1564551  Size: MF
  5. Remove the optic sensor by pushing in on the tangs on the outer ends. Refer to the illustration above.

  6. Object Number: 1564552  Size: MF
  7. Remove the seven T-20 TORX® head screws. Refer to the illustration above.

  8. Object Number: 1564555  Size: MF
  9. Remove the spring and roller assemblies. Refer to the illustration above.

  10. Object Number: 1564553  Size: MF
  11. Remove the prevailing torque nut. Refer to the illustration above.
  12. Important: It is important that you wear gloves when handling the magnetic clutch in the next steps.


    Object Number: 1564554  Size: MF
  13. Remove the cable and drum assembly and remove the clutch. Refer to the illustration above.
  14. Make sure the actuator housing is not damaged.

  15. Object Number: 1564556  Size: MF
  16. Wind the cables around the drum as shown in the illustration.

  17. Object Number: 1564557  Size: MF
  18. Install the cable and drum assembly. Refer to the illustration above.

  19. Object Number: 1564558  Size: MF
  20. Wearing gloves, install the base of the magnetic clutch. The tab on the bottom can go anywhere in the slot between the two arrows. Refer to the illustration above.

  21. Object Number: 1564559  Size: MF
  22. Install the new wave washer. Refer to the illustration above.

  23. Object Number: 1564561  Size: MF
  24. Install the magnetic clutch. Refer to the illustration above.

  25. Object Number: 1564564  Size: MF
  26. Install the new torque prevailing nut until bottomed out and then back off 1 turn. Refer to the illustration above.

  27. Object Number: 1564565  Size: MF
  28. Push down on the drum. There should be approximately 1 mm clearance between the nut and the drum. Refer to the illustration above.

  29. Object Number: 1564563  Size: MF
  30. Install the roller and spring assemblies. Refer to the illustration above.

  31. Object Number: 1564566  Size: MF
  32. Install the seven T-20 TORX® head screws by hand -- (No Power Tool).

  33. Object Number: 1564567  Size: MF
  34. Push on the roller assemblies to make sure they are free. Refer to the illustration above.
  35. Install the optic sensor.

  36. Object Number: 1564570  Size: MF
  37. Pull the cable from both ends to make sure it operates smoothly. Refer to the illustration above.
  38. Reinstall the actuator assembly.
  39. Adjust the actuator tension following SI Document ID #756652.
  40. Check the operation of the door.
  41. Reinstall the rear quarter trim.

Parts Information

Part Number

Description

89046016

Cable assembly RR S/D ACTUATOR

Parts are currently available from GMSPO.

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

B5005

Cable Assembly Rear Side Door Actuator Replace

1.6 hrs