GM Service Manual Online
For 1990-2009 cars only

Test Results

Related Symptoms

Probable Cause

Remedy

Discharge, high, pressure abnormally high

After stopping the compressor, the pressure drops about 299 kPa (43 psi) quickly, then falls gradually.

There is air in the system.

Recover, evacuate, and recharge the system with the specified amount of refrigerant.

The condenser is excessively hot.

There is excessive refrigerant in the system.

Recover, evacuate, and recharge the system with the specified amount of refrigerant.

Reduced or no air flow through the condenser.

The condenser or the radiator fins are clogged.

Clean the condenser or the radiator fins.

The condenser or the radiator fan is not working properly.

    • Measure the voltage and the fan RPM.
    • Inspect the fan direction.

Line to the condenser is excessively hot.

Restricted flow of refrigerant in the system

Locate and repair the restriction.

Discharge, high, pressure abnormally low

The condenser is not hot.

Insufficient refrigerant in the system.

    • Inspect the system for a leak.
    • Charge the system.

High and low pressures are balanced soon after stopping the compressor. Low side pressure is higher than normal.

Faulty compressor pressure relief valve.

Repair or replace the compressor.

Faulty compressor seal.

The outlet of the expansion valve is not frosted, low pressure gage indicates vacuum.

Faulty expansion valve

Replace the expansion valve.

Moisture in the system

Recover, evacuate, and recharge the system.

Suction pressure abnormally low

The condenser is not hot.

Insufficient refrigerant in the system

Repair the leaks. Recover, evacuate, and recharge the system.

The expansion valve is not frosted and the low pressure line is not cold. Low pressure gage indicates a vacuum.

Frozen expansion valve

Replace the expansion valve.

Faulty expansion valve

Discharge temperature is low and the air flow from the vents is restricted.

The evaporator is frozen.

Clear the restricted evaporator case drain.

The receiver-drier outlet is cool and the inlet is warm.

The receiver-drier is clogged.

Replace the receiver-drier.

Suction pressure abnormally high

The low pressure hose and check joint are cooler than the temperature around the evaporator.

The expansion valve is opened for too long.

Replace the expansion valve.

A capillary tube is loose.

The suction pressure is lowered when the condenser is cooled by water.

There is excessive refrigerant in the system.

Recover, evacuate, and recharge the system.

The high and low pressure are equalized as soon as the compressor is stopped and both gauges fluctuate while the compressor is running.

A gasket is faulty.

Repair or replace the compressor.

The high pressure valve is faulty.

Foreign particles are stuck in the high pressure valve.

Suction and discharge pressure abnormally high

There is reduced airflow through the condenser.

The condenser or the radiator fins are clogged.

Clean the condenser and the radiator.

The radiator cooling fans are not working properly.

    • Measure the voltage and the radiator cooling fan RPM.
    • Inspect the fan direction.

The condenser is excessively hot.

There is excessive refrigerant in the system.

Recover, evacuate, and recharge the system.

Suction and discharge pressure abnormally low

The low pressure hose and metal end areas are cooler than the evaporator.

There is a clogged or kinked low pressure hose.

Repair or replace the low pressure hose.

The temperature around the expansion valve is low compared to that around the receiver/drier.

The high pressure line is clogged.

Repair or replace the high pressure line.

Refrigerant leaks

The compressor clutch is dirty.

The compressor shaft seal is leaking.

Repair or replace the compressor.

The compressor bolts are dirty.

Leaking around a compressor housing bolt

Tighten the bolts or replace the compressor.

The compressor gasket is wet with oil.

The compressor gasket is leaking.

Repair or replace the compressor.

Low-Side and High-Side Pressure Relationship Chart


Object Number: 1262755  Size: MF