GM Service Manual Online
For 1990-2009 cars only

Tools Required

    • J 36547 Input Shaft Seal Installer
    • J 42474 Clutch Arbor or Equivalent

Removal Procedure

    Caution: Refer to Battery Disconnect Caution in the Preface section.


    Object Number: 1263926  Size: SH
  1. Disconnect the negative battery cable.
  2. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  3. Remove the left front wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  4. Remove the transaxle from the vehicle. Refer to Transmission Replacement in Manual Transmission.
  5. Remove the pressure plate bolts and the pressure plate. Support the pressure plate when you remove the last bolt.

  6. Object Number: 1263928  Size: SH
  7. Remove the clutch disc.

  8. Object Number: 1263932  Size: SH
  9. Remove the release fork bolt.

  10. Object Number: 1263933  Size: SH
  11. Pull the clutch release shaft upward, out of the transaxle.

  12. Object Number: 1263934  Size: SH
  13. Remove the fork and the release bearing from the release bearing guide sleeve.

  14. Object Number: 1263935  Size: SH
  15. Remove the release lever shaft bushings.

  16. Object Number: 1263936  Size: SH
  17. Remove the release bearing guide sleeve bolts and the release bearing guide sleeve.

  18. Object Number: 1263937  Size: SH
  19. Remove the input shaft seal from the release bearing guide sleeve.

  20. Object Number: 1263938  Size: SH
  21. Remove the O-ring from the groove in the transaxle case.

Installation Procedure


    Object Number: 1263938  Size: SH
  1. Install the O-ring to the groove in the transaxle case.

  2. Object Number: 1263937  Size: SH
  3. Using J 36547 with a hammer, install the input shaft seal into the release bearing guide sleeve.

  4. Object Number: 1263936  Size: SH
  5. Coat the sleeve surface with multi-purpose grease.
  6. Notice: Refer to Fastener Notice in the Preface section.

  7. Install the release bearing guide sleeve bolts and release bearing guide sleeve.
  8. Tighten
    Tighten the release bearing guide sleeve bolts to 5 N·m (45 lb in).


    Object Number: 1263935  Size: SH
  9. Coat the bushing borer with multi-purpose grease.
  10. Install the release lever shaft bushings.

  11. Object Number: 1263934  Size: SH
  12. Coat the release bearing bore with multi-purpose grease.
  13. Install the fork and the release bearing to the release bearing guide sleeve.

  14. Object Number: 1263933  Size: SH
  15. Push the clutch release shaft downward, into the transaxle.

  16. Object Number: 1263932  Size: SH
  17. Install the release fork bolt.
  18. Tighten
    Tighten the release fork bolt to 35 N·m (26 lb ft).


    Object Number: 1263928  Size: SH
  19. Coat the spline on the clutch disc with multi-purpose grease.
  20. Install the clutch disc.

  21. Object Number: 1263927  Size: SH
  22. Align the pressure plate and the clutch disc onto the flywheel using J 42474 .

  23. Object Number: 1263926  Size: SH
  24. Install the pressure plate bolts and the pressure plate.
  25. Install the transaxle to the vehicle. Refer to Transmission Replacement in Manual Transmission.
  26. Install the left front wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  27. Connect the negative battery cable.