Caution: Refer to Safety Glasses Caution in the Preface section.
- Make sure the gasket surfaces of the cylinder head and the engine block are free of nicks and heavy scratches.
- Inspect the cylinder head gasket and the mating surfaces for leaks, corrosion, and blow-by.
- Inspect the cylinder head for cracks.
- Inspect the length and the width of the cylinder head using a feeler gage and a straight edge.
- Check the sealing surfaces for deformation and warpage. The cylinder head sealing surfaces must be flat within 0.025 mm (0.001 in) maximum.
- Measure the height of the cylinder head from sealing surface to sealing surface. The cylinder head height should be 133.975-134.025 mm (5.274-5.276 in).
If the cylinder head height is less than 133.9 mm (5.271 in), replace the cylinder.
- Inspect the threaded holes for damage.
- Inspect the valve seats for excessive wear and burned spots.