Table 1: | Valve Guide Reaming Table |
Application | Specification | |
---|---|---|
Metric | English | |
Block | ||
| 79 mm | 3.1 in |
| 0.0065 mm | 0.00025 in |
| 0.0065 mm | 0.00025 in |
Camshaft | ||
| 30 mm | 1.18 in |
| 27 mm | 1.06 in |
| 8.5 mm | 0.335 in |
| 8.5 mm | 0.335 in |
| 0.1-0.25 mm | 0.004-0.0089 in |
Cooling System | ||
| 7.2 L | 7.6 qt |
Crankshaft | ||
| 0.019-0.071 mm | 0.0007-0.0028 in |
| 0.07-0.242 mm | 0.0027-0.009 in |
| 42.971-42.987 mm | 1.691-1.692 in |
| 0.004 mm | 0.0001 in |
| 0.005 mm | 0.0001 in |
| 0.5-0.28 mm | 0.002-0.011 in |
| 0.026-0.042 mm | 0.001-0.002 in |
| 54.982-54.994 mm | 2.164-2.165 in |
| 0.004 mm | 0.0001 in |
| 0.005 mm | 0.0001 in |
Cylinder Head | ||
| 134.08-134.23 mm | 5.279-5.285 in |
General Data | ||
| 79 mm | 3.1 in |
| 9.5:1 | |
| 1 598 cm³ | 97.5 in³ |
| Dual Overhead Cam L-4 | |
| 1-3-4-2 | |
| 80 kW | 120.7 hp |
| 165 N·m | 121.7 lb ft |
| L91 | |
| 1.0-1.1 mm | 0.039-0.043 in |
| 81.5 mm | 3.21 in |
| 6 | |
Lubrication System | ||
| Forced Feed | |
| 3.75 L | 4 qt |
Oil Pump | ||
| 0.40-0.484 mm | 0.0157-0.019 in |
| 0.035-0.085 mm | 0.001-0.003 in |
| 0.45-0.10 mm | 0.02-0.04 in |
| 81 mm | 3.2 in |
Pin | ||
| 18 mm | 0.708 in |
| 0.7-0.9 mm | 0.028-0.036 in |
Piston | ||
| 0.03 mm | 0.0012 in |
| 78.97 mm | 3.109 in |
Piston Ring End Gap | ||
| 0.2-0.3 mm | 0.008-0.012 in |
| 0.5-0.6 mm | 0.02-0.024 in |
Piston Ring to Groove Clearance | ||
| 0.016 mm | 0.0006 in |
| 0.066 mm | 0.0026 in |
Sealants and Adhesives | ||
| HN 1581 - Loctite® 515 | |
| Anti-Seize Compound - HMC Spec HN 1325 | |
| HN 1256 - Loctite® 242 | |
| HN 1256 - Loctite® 242 | |
| HN 1256 - Loctite® 242 | |
| HN 1256 - Loctite® 242 | |
| GE P/N RTV 159 | |
Valve Springs | ||
| 247-273 N at 32 mm | 183-201 lb at 1.25 in |
| 554-606 N at 23 mm | 409-447 lb at 0.90 in |
Valves | ||
| 27.2 mm | 1.072 in |
| 28.6 mm | 1.126 in |
| 90-90.5° | |
| 0.03 mm | 0.00118 in |
| 6-6.02 mm | 0.236-0.237 in |
| Hydraulic Tappet | |
| 89-90° | |
| 0.05 mm | 0.002 in |
| 1.4-1.8 mm | 0.055-0.071 in |
| 1.17-1.57 mm | 0.046-0.062 in |
| 6 mm | 0.236 in |
Size | Reamer | Production Code | Service Code | |
---|---|---|---|---|
Metric | English | |||
Normal | -- | -- | K | |
1.9 mm | 0.075 in | KM-805 | 1 | K1 |
3.8 mm | 0.15 in | -- | 2 | K2 |