Checks
| Actions
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Inspect for a knock at low speeds.
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• | Replace any worn drive axle CV joints. |
• | Replace any worn side gear hub. |
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Inspect for a noise most pronounced on turns.
| Correct any abnormalities in the differential gear.
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Inspect for a clunk upon acceleration or deceleration.
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• | Tighten any loose engine mounts. |
• | Replace any worn drive axle inboard joints. |
• | Replace any worn differential pinion shaft in the case. |
• | Replace any worn side gear hub in the case. |
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Inspect for a clunking noise in turns.
| Replace any worn outboard CV joint.
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Inspect for a vibration.
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• | Replace any rough wheel bearing. |
• | Replace any bent drive axle shaft. |
• | Replace any out-of-round tires. |
• | Balance any unbalanced tire. |
• | Replace any worn CV joint in the drive axle shaft. |
• | Correct an excessive drive axle angle by adjusting the trim height. |
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Inspect for a noise in the NEUTRAL gear with the engine running.
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• | Replace any worn cluster bearing shaft. |
• | Replace any worn clutch-release bearing. |
• | Replace any worn input shaft cluster gears. |
• | Replace any worn 1st gear/bearing. |
• | Replace any worn 2nd gear/bearing. |
• | Replace any worn 3rd gear/bearing. |
• | Replace any worn 4th gear/bearing. |
• | Replace any worn 5th gear/bearing. |
• | Replace any worn mainshaft bearings. |
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Inspect for a noise in the 1st gear only.
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• | Replace any chipped, scored, or worn 1st gear constant mesh gears. |
• | Replace any worn 1st-2nd gear synchronizer. |
• | Replace any worn 1st gear/bearing. |
• | Replace any worn differential gear/bearing. |
• | Replace any worn ring gear. |
• | Adjust, repair, or replace the shift lever and the rods. |
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Inspect for a noise in the 2nd gear only.
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• | Replace any chipped, scored, or worn 2nd-gear constant mesh gears. |
• | Replace any worn 1st-2nd gear synchronizer. |
• | Replace any worn 2nd gear/bearing. |
• | Replace any worn differential gear/bearing. |
• | Replace any worn ring gear. |
• | Adjust, repair, or replace the shift lever and the rods. |
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Inspect for a noise in the 3rd gear only.
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• | Replace any chipped, scored, or worn 3rd gear constant mesh gears. |
• | Replace any worn 3rd-4th gear synchronizer. |
• | Replace any worn 3rd gear/bearing. |
• | Replace any worn differential gear/bearing. |
• | Replace any worn ring gear. |
• | Adjust, repair, or replace the shift lever and the rods. |
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Inspect for a noise in the 4th gear only.
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• | Replace any chipped, scored, or worn 4th gear or output gear. |
• | Replace any worn 3rd-4th gear synchronizer. |
• | Replace any worn 4th gear/bearing. |
• | Replace any worn differential gear/bearing. |
• | Replace any worn ring gear. |
• | Adjust, repair, or replace the shift lever and the rods. |
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Inspect for a noise in the 5th gear only.
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• | Replace any chipped, scored, or worn 5th gear or output gear. |
• | Repair any worn 5th gear synchronizer. |
• | Replace any worn 5th gear/bearing. |
• | Replace any worn differential gear/bearing. |
• | Replace any worn ring gear. |
• | Adjust, repair, or replace the shift lever and the rods. |
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Inspect for a noise in the reverse (R) gear only.
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• | Replace any chipped, scored, or worn reverse idler gear, idler-gear bushing,
input gear, or output gear. |
• | Replace any worn 1st-2nd gear synchronizer. |
• | Replace any worn output gear. |
• | Replace any worn differential gear/bearings. |
• | Replace any worn ring gear. |
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Inspect for a noise in all gears.
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• | Add sufficient lubricant. |
• | Replace any worn bearings. |
• | Replace any chipped, scored, or worn input-gear shaft or output-gear shaft. |
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Inspect for the transaxle slipping out of gear.
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• | Adjust or replace the linkage as needed. |
• | Adjust, repair, or replace any binding shift linkage. |
• | Tighten or replace the input-gear bearing retainer as needed. |
• | Repair or replace any worn or bent shift fork. |
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Inspect for a leak in the area of the clutch.
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• | Repair the transaxle casing. |
• | Replace any damaged release bearing guide. |
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Inspect for a leak at the center of the transaxle.
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• | Repair the transaxle casing. |
• | Repair the shift mechanism. |
• | Replace the damaged backup lamp switch. |
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Inspect for a leak at the differential.
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• | Adjust or replace the bearing retainers. |
• | Tighten or replace the differential cover. |
• | Adjust or replace the drive axle shaft seals. |
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Inspect for a hard shift.
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• | Replace any damaged release-bearing guide. |
• | Adjust, repair, or replace the shift mechanism. |
• | Adjust, repair, or replace the clutch-release system. |
• | Replace any chipped, scored, or worn 5th gear synchronizer. |
• | Replace any chipped, scored, or worn 1st-2nd gear synchronizer. |
• | Replace any worn 3rd-4th gear synchronizer. |
• | Adjust, repair, or replace the shift lever and the rods. |
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Inspect for a clashing of gears.
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• | Replace any damaged release-bearing guide. |
• | Adjust, repair, or replace the clutch-release system. |
• | Replace the chipped, scored, or worn input shaft/gear-cluster gears. |
• | Replace any worn 5th gear synchronizer. |
• | Replace any worn 5th gear/bearing. |
• | Replace any worn 1st gear/bearing. |
• | Replace any worn 1st-2nd gear synchronizer. |
• | Replace any worn 2nd gear/bearing. |
• | Replace any worn 3rd gear/bearing. |
• | Replace any worn 3rd-4th synchronizer. |
• | Replace any worn 4th gear/bearing. |
• | Replace any worn reverse-idler gear. |
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