Fuel Injector Diagnosis w/CH47976
Diagnostic Instructions
Circuit/System Description
The control module enables the appropriate fuel injector pulse for each cylinder. The ignition voltage is supplied directly to the fuel injectors. The control module controls each fuel injector by grounding the control circuit via a solid state device
called a driver. A fuel injector coil winding resistance that is too high or too low will affect the engine driveability. A fuel injector control circuit DTC may not set, but a misfire may be apparent. The fuel injector coil windings are affected by temperature.
The resistance of the fuel injector coil windings will increase as the temperature of the fuel injector increases.
The
CH-47976
Active Fuel Injector Tester (AFIT) is used to test the fuel pump, fuel system leak down, and the fuel injectors. Following the User Guide, CH 47976-11, and the on screen prompts
or selections, will indicate the steps required to perform each of the available tests. The tester will perform all of the tests automatically and display results of the test. The results can also be down loaded for storage and printing.
Reference Information
Schematic Reference
Engine Controls Schematics
Connector End View Reference
Electrical Information Reference
Special Tools Required
CH-47976
Active Fuel Injector Tester
Component Testing
Fuel Injector Coil Test
Verify the resistance of each fuel injector with one of the following methods:
• | If the engine coolant temperature (ECT) sensor is between 10-32°C (50-90°F), the resistance of each fuel injector should be 11-14 ohms. |
⇒ | If the injectors measure OK, perform the AFIT Test Procedure. |
⇒ | If not within the specified range, replace the fuel injector. |
• | If the ECT sensor is not between 10-32°C (50-90°F), measure and record the resistance of each fuel injector with a DMM. Subtract the lowest resistance value from the highest resistance value. The difference between the lowest
value and the highest value should be equal to or less than 3 ohms. |
⇒ | If the difference is equal to or less than 3 ohms, refer to AFIT Test Procedure for further diagnosis of the fuel injectors. |
⇒ | If the difference is more than 3 ohms, add all of the fuel injector resistance values to obtain a total resistance value. Divide the total resistance value by the number of fuel injectors to obtain an average resistance value. Subtract the
lowest individual fuel injector resistance value from the average resistance value. Compute the difference between the highest individual fuel injector resistance value and the average resistance value. Replace the fuel injector that displays the greatest difference
above or below the average. |
Important:
• | DO NOT perform this test if the engine coolant temperature (ECT) is above 94°C (201°F). Irregular fuel pressure readings may result due to hot soak fuel boiling. |
• | Verify that adequate fuel is in the fuel tank before proceeding with this diagnostic. |
AFIT Test Procedure
- Turn OFF all accessories.
- Turn OFF the ignition.
- Install the AFIT. Refer to the AFIT User Guide.
- Turn ON the AFIT and select the vehicle.
- Turn ON the ignition and perform the Injector Test.
- View the test results.
⇒ | If any injector exceeds the recommended tolerance, replace the injector(s). |
Repair Instructions
Perform the
Diagnostic Repair Verification
after completing the diagnostic procedure.
Fuel Injector and Fuel Rail Replacement