The numbers below refer to the step numbers on the diagnostic table.
Step
| Action
| Value(s)
| Yes
| No
|
DEFINITION: The Power Steering System Test Procedure will perform the following functions:
• | Test the operation of the hydraulic power steering system. |
• | Test the operation of the power steering pump and power steering gear. |
• | Identify restrictions in the system. |
|
1
| Inspect the power steering fluid for the following indications of contamination:
• | Debris in fluid - plastic or dirt |
Is the fluid free of contamination?
| --
| Go to
Step 3
| Go to
Step 2
|
2
| Flush the power steering system. Refer to
Power Steering System Flushing.
Did you complete the procedure?
| --
| Go to
Step 3
| --
|
3
|
Important: In order to accurately diagnose the system, the malfunction must be present during the test procedure.
Attempt to duplicate the condition.
Is the condition present?
| --
| Go to
Step 4
| System OK
|
4
|
- Turn the ignition switch to the OFF position.
- Place a drain pan under the vehicle in order to catch any power steering fluid.
- Disconnect the power steering pressure pipe/hose from the power steering pump or the power steering gear as necessary.
- Install the
J 44721
Power Steering System Analyzer (for Buick, GMC) or the
SA9134C
Power Steering System Analyzer (for Saturn) and the CH
48600 Power Steering Analyzer Adapters.
- Fill the power steering system. Refer to
Checking and Adding Power Steering Fluid.
Did you complete the installation?
| --
| Go to
Step 5
| --
|
5
|
- Fully open the
J 44721
or
SA9134C
valve.
- Start the engine.
Notice: Do not hold the steering wheel in the full turn position
longer than 5 seconds, as damage to the steering pump may result.
- Turn the steering wheel and BRIEFLY hold the steering wheel against the steering stop in order to release any trapped air from the system.
- Inspect and ensure that all of the power steering pipe/hose connections are not leaking.
- Observe the pressure reading.
Is the pressure reading greater than the specified value?
| 1379 kPa
(200 psi)
| Go to
Step 6
| Go to
Step 7
|
6
|
Important: A restriction may be present in the power steering system. Turn off the engine IMMEDIATELY.
Locate and repair the restriction.
Did you complete the repair?
| --
| Go to
Step 15
| --
|
7
|
- Allow the engine to run until the engine reaches full operating temperature.
- Record the pressure reading and flow reading.
- Partially close the
J 44721
or
SA9134C
valve until the system pressure reaches the specified value, then record the FLOW reading.
- Subtract second flow reading from the first flow reading.
Is the flow DECREASE greater than 3.8L (1 gal) per minute?
| 4827 kPa
(700 psi)
| Go to
Step 11
| Go to
Step 8
|
8
|
Notice: Do not leave the valve fully closed for more than 5 seconds, or the
pump could be damaged internally.
Fully close then open the
J 44721
or
SA9134C
valve 3 times. Record all of the high pressure readings. Refer to
Power Steering Pump Specifications for power steering system pressure relief specifications.
Are the three high pressure readings within specifications?
| --
| Go to
Step 9
| Go to
Step 13
|
9
| Are the three high pressure readings within 245 kPa (50 psi) of each other?
| --
| Go to
Step 10
| Go to
Step 13
|
10
|
- Increase the engine speed to approximately 1600 RPM.
- Record the flow reading. Refer to
Power Steering Pump Specifications for power steering system pressure specifications.
Is the actual flow reading within specifications?
| --
| Go to
Step 11
| Go to
Step 13
|
11
| Is the difference between the actual flow reading and the maximum flow specification more than 3.8L (1 gal) per minute?
| --
| Go to
Step 13
| Go to
Step 12
|
12
|
Notice: Do not hold the steering wheel in the full turn position
longer than 5 seconds, as damage to the steering pump may result.
Turn the steering wheel from steering stop to steering stop and record the FLOW readings at each stop.
Is the flow LOWER than 3.8L (1 gal) per minute?
| --
| Go to
Step 15
| Go to
Step 14
|
13
| Replace the power steering pump. Refer to
Power Steering Pump Replacement.
Did you complete the replacement?
| --
| Go to
Step 15
| --
|
14
| The power steering gear is leaking across the piston or bypassing the valve circuit. Replace the power steering gear. Refer to
Steering Gear Replacement.
Did you complete the replacement?
| --
| Go to
Step 15
| --
|
15
| Test the power steering system for the original condition.
Does the original condition still exist?
| --
| Go to
Step 5
| Go to
Step 16
|
16
|
- Disconnect and remove the
J 44721
Power Steering Analyzer or
SA9134C
Power Steering Analyzer and the CH 48600 Power Steering Analyzer Adapters
from the vehicle.
- Connect the vehicle power steering pipes/hoses.
- Fill the power steering system. Refer to
Checking and Adding Power Steering Fluid.
Did you complete the procedure?
| --
| System OK
| --
|