GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 39400-A Halogen Leak Detector

Removal Procedure

  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging .
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  3. Remove the right front wheel house liner. Refer to Front Wheelhouse Liner Replacement .
  4. Remove the right front engine splash shield. Refer to Engine Splash Shield Replacement .
  5. Remove right headlamp assembly. Refer to Headlamp Capsule Replacement .
  6. Remove the Fascia Grille Refer to Fascia Grille Replacement .

  7. Object Number: 1861183  Size: SH
  8. Remove the electrical connector from the A/C pressure switch.
  9. Remove the discharge line bolt from the A/C compressor (1).
  10. Disconnect the discharge line from the A/C compressor (3).

  11. Object Number: 1861642  Size: SH
  12. Remove the discharge line to condenser bolt (1).
  13. Disconnect the discharge line from the condenser (3).
  14. Remove the discharge line.
  15. Remove the A/C pressure switch. Refer to Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement .
  16. Remove and discard the discharge line O-rings (2).

Installation Procedure


    Object Number: 1861642  Size: SH
  1. Install new O-rings to the discharge line (2). Refer to O-Ring Replacement .
  2. Connect the discharge line to the condenser (3).
  3. Notice: Refer to Fastener Notice in the Preface section.

  4. Install the discharge line to condenser bolt (1).
  5. Tighten
    Tighten the bolt to 9 N·m (80 lb in).


    Object Number: 1861183  Size: SH
  6. Connect the discharge line to the A/C compressor (3).
  7. Install the discharge line bolt to the A/C compressor (1).
  8. Tighten
    Tighten the bolt to 9 N·m (80 lb in).

  9. Install the A/C pressure switch and connect the electrical connector.
  10. Install the right front engine splash shield. Refer to Engine Splash Shield Replacement .
  11. Install the right front wheel house liner. Refer to Front Wheelhouse Liner Replacement .
  12. Install the right headlamp assembly. Refer to Headlamp Capsule Replacement
  13. Install the Fascia Grille Refer to Fascia Grille Replacement .
  14. Lower the vehicle.
  15. Evacuate and recharge the refrigerant system. Refer to Refrigerant Recovery and Recharging .
  16. Leak test the fittings of the component using J 39400-A .