Special Tools

For equivalent regional tools, refer to Special Tools.

1. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the threads.

Caution: Refer to Fastener Caution in the Preface section.

2. Install the (end) oil gallery plugs. Tighten the oil gallery plugs to 38 N·m (28 lb ft).



3. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the plugs.
4. Install the (inner) oil gallery plugs.



5. Apply sealant GM P/N 12346004 (Canadian P/N 10953480) or equivalent to the plug.
6. Install the water jacket plug.



7. Use J 38820 installer to install the valve seals. There is only one size valve seal.




Note: Lubricate the valve stems with clean engine oil before installing.

8. Install the valves. 0.075 mm (0.003 in) oversized valves are available if the valve guides needed to be reamed. Use the same (original size) valve seal.



9. Install the valve spring and the valve spring retainer.



10. Use J 8062 compressor  (2) and EN 46119 adapter  (1) to compress the valve spring.



11. Install the valve keys.
12. Remove J 8062 compressor and EN 46119 adapter .
13. Install the remaining valves, springs, and other components.




Note: Do not try to centralize the electrode on the spark plug. The electrode is offset by design.

14. Install the spark plugs. Tighten the spark plugs to 18 N·m (13 lb ft).



15. Install the A.I.R. injection pipe gasket.
16. Install the A.I.R. injection pipe cover.
17. Install the A.I.R. injection pipe studs. Tighten the studs to 25 N·m (18 lb ft).