Seat Belt Retractor Pretensioner Replacement - Front Crew Cab

1. Disable the SIR system. Refer to SIR Disabling and Enabling.



2. Open the front seat belt upper guide shoulder bolt trim cover.
3. Remove the front seat belt upper guide shoulder bolt.
4. Remove the lower center pillar trim panel. Refer to Center Pillar Upper Trim Panel Replacement.
5. Remove the front seat belt anchor bolt.
6. Disconnect the electrical connector from the retractor/pretensioner.
7. Remove the bolt that retains the seat belt retractor/pretensioner assembly to the body.
8. Remove the front seat belt assembly from the vehicle.

1. Position the rear seat belt retractor/pretensioner assembly to the vehicle.

Caution: Refer to Fastener Caution in the Preface section.

2. Install the bolt which retains the seat belt retractor/pretensioner assembly to the body.

Tighten
Tighten the seat belt retractor/pretensioner bolt to 52.5 N·m (39 lb ft).

3. Connect the electrical connector to the retractor/pretensioner.
4. Install the lower center pillar trim panel. Refer to Center Pillar Upper Trim Panel Replacement.
5. Install the front seat belt anchor bolt. Ensure that the seat belt webbing is not twisted.

Tighten
Tighten the front seat belt anchor bolt to 52.5 N·m (39 lb ft).

6. Install the front seat belt upper guide with the bolt. Ensure that the seat belt webbing is not twisted.

Tighten
Tighten the front seat belt upper guide bolt to 52.5 N·m (39 lb ft).

7. Install the front seat belt upper guide shoulder bolt trim cover.
8. Enable the SIR system. Refer to SIR Disabling and Enabling.

Seat Belt Retractor Pretensioner Replacement - Front Extended Cab

1. Disable the SIR system. Refer to SIR Disabling and Enabling.



2. Open the belt upper guide shoulder bolt trim cover.
3. Remove the front seat belt upper guide shoulder bolt.
4. Remove the body rear corner trim panel. Refer to Body Side Rear Lower Trim Panel Replacement.
5. Remove the seat belt anchor bolt.
6. Disconnect the electrical connector from the retractor/pretensioner.
7. Remove the bolt that retains the seat belt retractor/pretensioner assembly to the body.
8. Remove the seat belt assembly from the vehicle.

1. Position the seat belt retractor/pretensioner assembly to the vehicle.

Caution: Refer to Fastener Caution in the Preface section.




2. Install the bolt which retains the seat belt retractor/pretensioner assembly to the body.

Tighten
Tighten the seat belt retractor/pretensioner bolt to 52.5 N·m (39 lb ft).

3. Connect the electrical connector to the retractor/pretensioner.
4. Install the seat belt upper guide with the bolt. Ensure that the seat belt webbing is not twisted.

Tighten
Tighten the seat belt upper guide bolt to 52.5 N·m (39 lb ft).

5. Install the seat belt upper guide shoulder bolt trim cover.
6. Install the seat belt anchor bolt. Ensure that the seat belt webbing is not twisted.

Tighten
Tighten the front seat belt anchor bolt to 52.5 N·m (39 lb ft).

7. Install the body rear corner trim panel. Refer to Body Side Rear Lower Trim Panel Replacement.
8. Enable the SIR system. Refer to SIR Disabling and Enabling.

Seat Belt Retractor Pretensioner Replacement - Front Regular Cab

1. Disable the SIR system. Refer to SIR Disabling and Enabling.



2. Open the front seat belt upper guide shoulder bolt trim cover.
3. Remove the front seat belt upper guide shoulder bolt.
4. Remove the body rear corner trim panel. Refer to Body Side Rear Lower Trim Panel Replacement.



5. Remove the front seat belt anchor bolt.
6. Disconnect the electrical connector from the retractor/pretensioner.
7. Remove the bolt that retains the seat belt retractor/pretensioner assembly to the body.
8. Remove the front seat belt assembly from the vehicle.

1. Position the rear seat belt retractor/pretensioner assembly to the vehicle.

Caution: Refer to Fastener Caution in the Preface section.




2. Install the bolt which retains the seat belt retractor/pretensioner assembly to the body.

Tighten
Tighten the seat belt retractor/pretensioner bolt to 52.5 N·m (39 lb ft).

3. Connect the electrical connector to the retractor/pretensioner.
4. Install the front seat belt upper guide with the bolt. Ensure that the seat belt webbing is not twisted.

Tighten
Tighten the front seat belt upper guide bolt to 52.5 N·m (39 lb ft).

5. Install the front seat belt upper guide shoulder bolt trim cover.
6. Install the body rear corner trim panel. Refer to Body Side Rear Lower Trim Panel Replacement.



7. Install the front seat belt anchor bolt. Ensure that the seat belt webbing is not twisted.

Tighten
Tighten the front seat belt anchor bolt to 52.5 N·m (39 lb ft).

8. Enable the SIR system. Refer to SIR Disabling and Enabling.