Electronic Ignition (EI) System Operation
The electronic ignition (EI) system produces and controls the high energy secondary
spark. This spark ignites the compressed air/fuel mixture at precisely the correct
time, providing optimal performance, fuel economy, and control of exhaust emissions.
The powertrain control module (PCM) primarily collects information from the crankshaft
position (CKP) and camshaft position (CMP) sensors to control the sequence, dwell,
and timing of the spark.
Crankshaft Position (CKP) Sensor
The crankshaft position (CKP) sensor is a permanent magnet generator known as
a variable reluctance sensor. The CKP sensor produces an AC voltage of varying amplitude
and frequency. The frequency depends on the velocity of the crankshaft. The AC output
depends on the CKP and the battery voltage. The CKP sensor works in conjunction with
a 58-tooth reluctor wheel attached to the crankshaft. As each reluctor wheel tooth
rotates past the CKP sensor, the resulting change in the magnetic field creates an
ON/OFF pulse 58 times per crankshaft revolution. The powertrain control module
(PCM) processes the pulses to create a pattern that enables the PCM to determine the
CKP. The PCM can synchronize the ignition timing, the fuel injector timing, and the
spark knock control based on the CKP sensor and the camshaft position (CMP) sensor
inputs. The CKP sensor is also used to detect misfire and for tachometer display.
The PCM learns the variations between all 58 teeth under different speed and
load conditions to correctly detect misfires. The CKP sensor circuits consist of a
signal circuit and a low reference circuit. The 2 wires are twisted together
to prevent electromagnetic interference (EMI) on the CKP sensor circuits.
Crankshaft Reluctor Wheel
The crankshaft reluctor wheel is part of the crankshaft. The reluctor wheel
consists of 58 teeth and a reference gap. Each tooth on the reluctor wheel
is spaced 6 degrees apart with a 12-degree space for the reference gap. The
pulse from the reference gap is known as the sync pulse. The sync pulse is used to
synchronize the coil firing sequence with the crankshaft position (CKP), while the
other teeth provide cylinder location during a revolution.
Camshaft Position (CMP) Sensor
This system consists of 2 different camshaft position (CMP) sensors,
the exhaust CMP sensor and the intake CMP sensor. The exhaust CMP sensor is triggered
by a notched reluctor wheel built into the exhaust CMP actuator. The CMP sensor provides 5 signal
pulses every camshaft revolution. Each notch, or feature of the reluctor wheel, is
of a different size for individual cylinder identification. This means the CMP and
crankshaft position (CKP) signals are pulse width encoded to enable the powertrain
control module (PCM) to constantly monitor their relationship. This relationship is
used to determine camshaft actuator position and control its phasing at the correct
value. The PCM also uses this signal to identify the compression stroke of each cylinder,
and for sequential fuel injection. The intake CMP sensor is triggered by a 1X reluctor
wheel built into the intake camshaft sprocket. The CMP sensor provides one signal
pulse every camshaft revolution. The PCM monitors this signal and the CKP signal for
startability. Both of the CMP sensors are connected to the PCM by a 12-volt circuit,
a low reference circuit, and a signal circuit. The 12-volt reference circuit is shared
by the 2 sensors, while the low reference circuit and the signal circuit is
independent.
Ignition Coil/Module
Each ignition coil/module has the following circuits:
• | An ignition voltage circuit |
• | An ignition control (IC) circuit |
The powertrain control module (PCM) controls the individual coils by transmitting
timing pulses on the IC circuit of each ignition coil/module to enable a spark event.
The spark plugs are connected to each coil by a short boot. The boot contains
a spring that conducts the spark energy from the coil to the spark plug. The spark
plug electrode is tipped with platinum for long wear and higher efficiency.
Powertrain Control Module (PCM)
The powertrain control module (PCM) controls all ignition system functions,
and constantly corrects the spark timing. The PCM monitors information from various
sensor inputs that include the following:
• | The throttle position (TP) sensor |
• | The engine coolant temperature (ECT) sensor |
• | The mass air flow (MAF) sensor |
• | The intake air temperature (IAT) sensor |
• | The vehicle speed sensor (VSS) |
• | The transmission gear position or range information sensors |
• | The engine knock sensor (KS) |
Modes of Operation
During normal operation, the powertrain control module (PCM) controls all ignition
functions. If either the crankshaft position (CKP) or the camshaft position (CMP)
sensor signal is lost, the engine will continue to run because the PCM will default
to a limp-home mode using the remaining sensor input. Each coil is internally protected
against damage from excessive voltage. If one or more coils were to fail in this manner,
a misfiring condition would result. DTCs are available to accurately diagnose the
ignition system with a scan tool.