Removal Procedure
- Remove the air cleaner resonator outlet duct. Refer to
Air Cleaner Resonator Outlet Duct Replacement
in Engine Controls-4.2L.
- Remove the transmission filler tube stud nut from the A.I.R. adapter
and move the filler out of the way.
- Remove the oil level indicator tube. Refer to
Oil Level Indicator and Tube Replacement
.
- Remove the oxygen sensor from the exhaust manifold. Refer to
Heated Oxygen Sensor 1 Replacement
in Engine
Controls - 4.2L.
- Remove the 4 manifold
heat shield nuts and remove the heat shield.
Installation Procedure
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the exhaust manifold heat shield with the 4 nuts.
Tighten
Tighten the exhaust manifold heat shield nuts to 10 N·m
(89 lb in).
- Install the oxygen sensor. Refer to
Heated Oxygen Sensor 1 Replacement
in Engine Controls -
4.2L.
- Install the oil level indicator. Refer to
Oil Level Indicator and Tube Replacement
.
- Move the transmission filler tube back onto the stud and secure
the tube with the nut.
Tighten
Tighten the transmission filler tube bracket nut to 10 N·m
(89 lb in).
- Install the air cleaner resonator outlet duct. Refer to
Air Cleaner Resonator Outlet Duct Replacement
.