GM Service Manual Online
For 1990-2009 cars only

Caution: Refer to Brake Fluid Irritant Caution in the Preface section.

Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in the Preface section.

Removal Procedure


    Object Number: 748010  Size: SH
  1. Apply the parking brake.
  2. Disconnect the master cylinder fluid level sensor connector.

  3. Object Number: 748013  Size: SH
  4. Disconnect the brake pipes from the master cylinder.

  5. Object Number: 827495  Size: SH

    Important: Install a rubber cap or plug to the exposed brake hose fitting ends in order to prevent brake fluid loss and contamination.

  6. Plug the brake pipes.

  7. Object Number: 748031  Size: SH
  8. Remove the master cylinder mounting nuts.
  9. Remove the master cylinder assembly.
  10. Drain the master cylinder of brake fluid.

Installation Procedure


    Object Number: 171911  Size: SH
  1. Bench bleed the master cylinder. Refer to Master Cylinder Bench Bleeding .

  2. Object Number: 748031  Size: SH
  3. Install the master cylinder assembly.
  4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  5. Install the master cylinder mounting nuts.
  6. Tighten
    Tighten the master cylinder mounting nuts to 36 N·m (27 lb ft).


    Object Number: 827495  Size: SH
  7. Remove the rubber plugs from the brake lines.

  8. Object Number: 748013  Size: SH
  9. Connect the brake pipes.
  10. Tighten
    Tighten the brake pipe fittings to 32 N·m (24 lb ft).


    Object Number: 748010  Size: SH
  11. Connect the master cylinder fluid level sensor connector.
  12. Bleed the hydraulic brakes system. Refer to Hydraulic Brake System Bleeding .