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For 1990-2009 cars only

Circuit Description

The following DTCs are for the HVAC door actuators:

    • B0248 is for the defrost actuator.
    • B0263 is for the mode actuator.
    • B0268 is for the recirculation actuator.
    • B0408 is for the left air temperature actuator.
    • B0418 is for the right air temperature actuator.

The HVAC control module controls the HVAC door actuators to regulate the airflow through the HVAC system. Each actuator consists of a stepper motor, a logic circuit, and a potentiometer. The potentiometer inside the door actuator allows the module to monitor the current position of the actuator drive shaft. The logic circuit inside the actuators receives control signals from the HVAC control module and controls the internal stepper motor. When a door position change is required, the HVAC control module calculates a commanded door position. The module compares the commanded door position to the actual door position and determines the needed direction of motor rotation. The module applies a signal voltage to the door control circuit that is an input to the internal logic circuit of the door actuator. A 5-volt signal increases the door position. A 0-volt signal decreases the door position. When the commanded door position is equal to the actual door position, the HVAC control module sends a 2.5-volt signal to the door actuator and motor rotation stops. The ignition 3 voltage circuit provides source voltage to the logic circuit. The module provides ground to the actuator logic circuit through the low reference circuit.

DTC Descriptors

This diagnostic procedure supports the following DTCs:

    • DTC B0248 Air Flow Control 3 Circuit
    • DTC B0263 Air Flow Control 6 Circuit
    • DTC B0268 Air Flow Control 7 Circuit
    • DTC B0408 Temperature Control 1 Circuit
    • DTC B0418 Temperature Control 2 Circuit

Conditions for Running the DTC

    • Source voltage is 8.7-16.5 volts.
    • The ignition is ON.
    • The HVAC control module commands the actuator to move.

Conditions for Setting the DTC

The actual door position is not near the commanded door position.

Action Taken When the DTC Sets

The HVAC control module does not command the actuator to move for the remainder of the ignition cycle.

Conditions for Clearing the DTC

    • The DTC becomes history during the next ignition cycle in which the HVAC control module no longer detects a stall condition.
    • The history DTC will clear after 100 fault-free ignition cycles.
    • The DTC can be cleared with a scan tool.

Diagnostic Aids

    • If the condition is not present refer to Testing for Intermittent Conditions and Poor Connections .
    • Inspect the appropriate door and door actuator for the following conditions:
       - A misaligned door actuator
       - Binding linkages
       - A binding door
       - An obstruction that prevents the door actuator from operating within the full range of motion
    • If the scan tool indicates that the Door Actual parameter is 5-10  counts from the Commanded Door parameter, then perform the recalibration procedure for the HVAC door actuators. Refer to Actuator Recalibration .

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. This step determines if the HVAC door actuator is stalled, mode door 1 is the mode door and mode door 2 is the defrost door.

  2. This step applies control circuit voltages to the input of the HVAC door actuator.

Step

Action

Yes

No

Schematic Reference: HVAC Schematics

Connector End View Reference: HVAC Connector End Views

1

Did you perform the Diagnostic System Check - Vehicle?

Go to Step 2

Go to Diagnostic System Check - Vehicle

2

  1. Install a scan tool.
  2. Turn ON the ignition, with the engine OFF.
  3. With a scan tool, command the appropriate HVAC door actuator ON and OFF while observing the corresponding Door Actual parameter.

Does the scan tool indicate that the value of the appropriate Door Actual parameter changes?

Go to Diagnostic Aids

Go to Step 3

3

  1. Disconnect the appropriate HVAC door actuator.
  2. Probe the ignition 3 voltage circuit of the appropriate HVAC door actuator with a test lamp connected to a good ground.

Does the test lamp illuminate?

Go to Step 4

Go to Step 10

4

Measure the voltage on the appropriate HVAC door actuator control circuit.

Does the voltage measure near 2.5 volts?

Go to Step 5

Go to Step 7

5

  1. Connect the HVAC door actuator.
  2. Observe the appropriate HVAC door actuator drive shaft.
  3. Connect a 3-amp fused jumper wire between the appropriate door control circuit and the low reference circuit of the HVAC door actuator.
  4. Disconnect the fused jumper wire.
  5. Connect a 3-amp fused jumper wire between the appropriate door control circuit and the 5-volt reference circuit of the HVAC door actuator.

Does the drive shaft of the appropriate HVAC door actuator rotate?

Go to Step 9

Go to Step 6

6

Inspect the appropriate door and the door actuator for the following conditions:

    • A misaligned door actuator.
    • Binding linkages
    • A binding door
    • An obstruction that prevents the HVAC door actuator from operating within the full range of motion

Did you find and correct the condition?

Go to Step 13

Go to Step 8

7

Test the appropriate HVAC door control circuit for an open, short to ground and a short to voltage. Refer to Circuit Testing and Wiring Repairs .

Did you find and correct the condition?

Go to Step 13

Go to Step 9

8

Inspect for poor connections at the harness connector of the appropriate HVAC door actuator. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs .

Did you find and correct the condition?

Go to Step 13

Go to Step 11

9

Inspect for poor connections at the harness connector of the HVAC control module. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs .

Did you find and correct the condition?

Go to Step 13

Go to Step 12

10

Repair the ignition 3 voltage circuit of the appropriate HVAC door actuator. Refer to Wiring Repairs .

Did you complete the repair?

Go to Step 13

--

11

Important: Perform the calibration procedure for HVAC door actuators.

Replace the appropriate HVAC door actuator. Refer to the appropriate replacement procedure:

Did you complete the replacement?

Go to Step 13

--

12

Replace the HVAC control module. Refer to Control Module References for replacement, setup, and programming.

Did you complete the replacement?

Go to Step 13

--

13

  1. Use the scan tool in order to clear the DTCs .
  2. Operate the vehicle according to the Conditions for Running in the DTC as specified in the supporting text.

Does the DTC set again?

Go to Step 2

System OK